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Worn rings and a blast from the past
- Nebr_Rex
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04 Jul 2020 06:03 - 04 Jul 2020 06:04 #829735
by Nebr_Rex
2002 ZRX1200R
81 GPz1100
79 KZ1000st daily ride
79 KZ1000mk2 prodject
78 KZ650sr
78 KZ650b
81 KZ750e
80 KZ750ltd
77 KZ400/440 cafe project
76 KZ400/440 Fuel Injected
www.dotheton.com/forum/index.php?topic=39120.0
.
Worn rings and a blast from the past was created by Nebr_Rex
I thought I would pass this along. Doing a top end on a KZ440. Bike has less than 12K miles.
Engine had good compression but burnt oil even after it was warmed up.
Cylinders had some lite surface rust from sitting. Oil scrappers had almost no tension
and the compression rings were worn down enough to have way excessive end gap.
And while digging thru my hoard of parts I found this gasket for a late KZ400 big bore kit.
.
Engine had good compression but burnt oil even after it was warmed up.
Cylinders had some lite surface rust from sitting. Oil scrappers had almost no tension
and the compression rings were worn down enough to have way excessive end gap.
And while digging thru my hoard of parts I found this gasket for a late KZ400 big bore kit.
.
2002 ZRX1200R
81 GPz1100
79 KZ1000st daily ride
79 KZ1000mk2 prodject
78 KZ650sr
78 KZ650b
81 KZ750e
80 KZ750ltd
77 KZ400/440 cafe project
76 KZ400/440 Fuel Injected
www.dotheton.com/forum/index.php?topic=39120.0
.
Last edit: 04 Jul 2020 06:04 by Nebr_Rex.
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- TexasKZ
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04 Jul 2020 06:11 #829737
by TexasKZ
1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough
Replied by TexasKZ on topic Worn rings and a blast from the past
Should we anticipate a hot rod build?
How do rings get that bad without the bore being toast?
How do rings get that bad without the bore being toast?
1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough
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- Nebr_Rex
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04 Jul 2020 06:30 #829738
by Nebr_Rex
2002 ZRX1200R
81 GPz1100
79 KZ1000st daily ride
79 KZ1000mk2 prodject
78 KZ650sr
78 KZ650b
81 KZ750e
80 KZ750ltd
77 KZ400/440 cafe project
76 KZ400/440 Fuel Injected
www.dotheton.com/forum/index.php?topic=39120.0
.
Replied by Nebr_Rex on topic Worn rings and a blast from the past
Stock parts, just 'tuned' a little. Except for VM28s and exhaust.
Bike came out of rural Nebraska. nearest cycle shop was over 30 miles away.
Inside the engine was clean and the bearings are good. Clutch frictions and steels also.
No airbox, but has K&Ns. Maintenance was probably good, maybe just rode hard.
.
Bike came out of rural Nebraska. nearest cycle shop was over 30 miles away.
Inside the engine was clean and the bearings are good. Clutch frictions and steels also.
No airbox, but has K&Ns. Maintenance was probably good, maybe just rode hard.
.
2002 ZRX1200R
81 GPz1100
79 KZ1000st daily ride
79 KZ1000mk2 prodject
78 KZ650sr
78 KZ650b
81 KZ750e
80 KZ750ltd
77 KZ400/440 cafe project
76 KZ400/440 Fuel Injected
www.dotheton.com/forum/index.php?topic=39120.0
.
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- TexasKZ
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04 Jul 2020 06:41 #829740
by TexasKZ
1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough
Replied by TexasKZ on topic Worn rings and a blast from the past
I always assumed (yes, I know) that the ring material was much harder then the cylinder, but since the wear is over a much larger surface area on the cylinder, rings would still go out of spec sooner. Still, that looks like a pretty huge end gap for that mileage. Do you suppose that oil getting past the rings kept the compression readings artificially high?
1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough
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- Nebr_Rex
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04 Jul 2020 06:57 #829742
by Nebr_Rex
2002 ZRX1200R
81 GPz1100
79 KZ1000st daily ride
79 KZ1000mk2 prodject
78 KZ650sr
78 KZ650b
81 KZ750e
80 KZ750ltd
77 KZ400/440 cafe project
76 KZ400/440 Fuel Injected
www.dotheton.com/forum/index.php?topic=39120.0
.
Replied by Nebr_Rex on topic Worn rings and a blast from the past
No, not really, it was not smoking that bad. Just a puff of blue and black when the throttle was cracked.
I ran it with different carbs that I knew that would work but are a little rich on jetting.
.
I ran it with different carbs that I knew that would work but are a little rich on jetting.
.
2002 ZRX1200R
81 GPz1100
79 KZ1000st daily ride
79 KZ1000mk2 prodject
78 KZ650sr
78 KZ650b
81 KZ750e
80 KZ750ltd
77 KZ400/440 cafe project
76 KZ400/440 Fuel Injected
www.dotheton.com/forum/index.php?topic=39120.0
.
Please Log in or Create an account to join the conversation.