78 KZ200 Strange Engine Noise when shutting engine off

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19 Jun 2020 16:31 - 19 Jun 2020 16:32 #828492 by map747
78 KZ200 Strange Engine Noise when shutting engine off was created by map747
Got my 78 KZ200 running and when I turn the engine off or when the idle drops very low, I hear a clanking sound in the engine. Anyone have a clue what it might be?
Last edit: 19 Jun 2020 16:32 by map747. Reason: made mistake

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20 Jun 2020 06:25 #828513 by Peter uk
Replied by Peter uk on topic 78 KZ200 Strange Engine Noise when shutting engine off
Hello Map 747
The noise coming from your engine can be serval things. First, I would look at the clutch housing and primary gear for ‘Backlash’. Second, look at the dynamo flywheel, starter motor clutch and starter chain for wear. Hope this helps.
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20 Jun 2020 07:17 #828517 by 650ed
Replied by 650ed on topic 78 KZ200 Strange Engine Noise when shutting engine off

map747 wrote: Got my 78 KZ200 running and when I turn the engine off or when the idle drops very low, I hear a clanking sound in the engine. Anyone have a clue what it might be?


How low? Your engine should idle at 1000 - 1200 rpm. If the idle speed is set much lower there will be problems with noise, etc. Ed
1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)

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20 Jun 2020 09:14 #828522 by map747
Replied by map747 on topic 78 KZ200 Strange Engine Noise when shutting engine off
This episode is the first start in about 20 years. I changed oil and restarted the enginr. It appears now to make the noise primarily when using the electric start. Do these engines have starter clutch problems? I've never worked on starter clutches. Is there a way to rebuild them and are the parts available? I have the idle around 1200 and it isn't making the noise at that speed.

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20 Jun 2020 10:12 #828523 by map747
Replied by map747 on topic 78 KZ200 Strange Engine Noise when shutting engine off
Update, it certainly isn't doing it as much as it was at first. It was making a racket every time I used the electric start. Now I have started it about 6 times with no noise.

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21 Jun 2020 07:41 #828569 by map747
Replied by map747 on topic 78 KZ200 Strange Engine Noise when shutting engine off
Thank you for those pages. I have not been able to find a shop manual. Is there a link to an online version? Thanks...

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  • Scirocco
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21 Jun 2020 13:23 #828601 by Scirocco
Replied by Scirocco on topic 78 KZ200 Strange Engine Noise when shutting engine off
I can offer you a shop Manual but the file size is to big to upload here (60 mb).
So i will search for a free file hoster and post the link to the file here later, so stay tuned.

My 1975 Z 1 B 900 Project

www.kzrider.com/forum/11-projects/605133...ears-deep-sleep-mode
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21 Jun 2020 14:03 #828603 by 650ed
Replied by 650ed on topic 78 KZ200 Strange Engine Noise when shutting engine off
Scirocco - If you send an electronic version of that manual to KZQ (aka Bill Rodgers) he can add it to the list of manuals contained in www.kzrider.com/service-manuals . That way anyone in the future will have access to it. Ed
1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)
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21 Jun 2020 15:43 - 21 Jun 2020 15:44 #828617 by Scirocco
Replied by Scirocco on topic 78 KZ200 Strange Engine Noise when shutting engine off
Thank you Ed to remind me to re-activad and use my Google drive accont to share my files
In the past i share a lot of manuals with Bill and now the KZ 200 Manual is in the Manuals_for_Bill folder and ready to share to the KZR file database.
My 1975 Z 1 B 900 Project

www.kzrider.com/forum/11-projects/605133...ears-deep-sleep-mode
Last edit: 21 Jun 2020 15:44 by Scirocco.
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04 Jul 2020 13:21 #829780 by map747
Replied by map747 on topic 78 KZ200 Strange Engine Noise when shutting engine off
Scirocco,
Were you able to find a place to host the KZ200 shop manual?
Thanks,
Michael

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04 Jul 2020 15:27 #829792 by Scirocco
Replied by Scirocco on topic 78 KZ200 Strange Engine Noise when shutting engine off
I will try some free hoster but Bill should note my share offer, can some admins point him into the direction?
My 1975 Z 1 B 900 Project

www.kzrider.com/forum/11-projects/605133...ears-deep-sleep-mode

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04 Jul 2020 15:36 - 04 Jul 2020 15:47 #829794 by Scirocco
Replied by Scirocco on topic 78 KZ200 Strange Engine Noise when shutting engine off
Try to get the KZ200 Manual now. right mouse click and save target as...
Expires 1 week from now...
filebin.net/w0udnmlu0nwedt1u/AllSlide.ne...00Man.pdf?t=ym5i5u9u

My name is Michael like yours
My 1975 Z 1 B 900 Project

www.kzrider.com/forum/11-projects/605133...ears-deep-sleep-mode
Last edit: 04 Jul 2020 15:47 by Scirocco.
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