Gear box problem

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11 Jun 2020 11:37 #827902 by Guigui
Gear box problem was created by Guigui
hello friends I apologize for my English, I am French and made the translation. I have a Kawasaki kz 650 that I bought without being able to try. After a big restoration, I wanted to try it but the gears did not pass. engine off, when I turn the rear wheel I can only pass the first and neutral. the selector is like blocked to pass 2-3-4-5...
Thanks

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11 Jun 2020 12:29 - 11 Jun 2020 12:31 #827910 by Ant_5445
Replied by Ant_5445 on topic Gear box problem
This is normal on kawasakis. When at a standstill, the gear selector will only allow for shifting from 1st to neutral and back down. Try getting it out on the street and shifting. If you're still having problems shifting into higher gears then you have a gear problem.

'99 Zrx 1100
'81 Gpz 550
Last edit: 11 Jun 2020 12:31 by Ant_5445.

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11 Jun 2020 12:59 #827916 by Guigui
Replied by Guigui on topic Gear box problem
thanks for the answer I tried in the street engine on, I pass the first but the bike does not move. clutch adjustment problem?

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11 Jun 2020 13:21 - 11 Jun 2020 13:31 #827918 by 650ed
Replied by 650ed on topic Gear box problem

Ant_5445 wrote: This is normal on kawasakis. When at a standstill, the gear selector will only allow for shifting from 1st to neutral and back down. Try getting it out on the street and shifting. If you're still having problems shifting into higher gears then you have a gear problem.


That's normal on newer Kawasaki bikes, not all Kawasaki bikes. The 1977 KZ650 does not have that lockout. I believe it was first used on the KZ650 (and probably other model KZ bikes) in 1978. The original poster doesn't say what year bike he has, but if it's a model later than 1977 that is normal. Ed


1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)
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Last edit: 11 Jun 2020 13:31 by 650ed.

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11 Jun 2020 13:33 #827920 by Guigui
Replied by Guigui on topic Gear box problem
I adjusted the clutch with a help from this forum. I managed to get the bike to go first in the garage!! to be able to pass the other gears it is necessary to take more speed on the road? thanks again a lot

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11 Jun 2020 13:34 #827921 by Guigui
Replied by Guigui on topic Gear box problem
Yes it's a 1983 model

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11 Jun 2020 14:17 #827927 by 650ed
Replied by 650ed on topic Gear box problem

Guigui wrote: I adjusted the clutch with a help from this forum. I managed to get the bike to go first in the garage!! to be able to pass the other gears it is necessary to take more speed on the road? thanks again a lot


If your bike is on the center stand and the rear wheel is off the ground I think you can shift through the gears with the engine running. But be careful to ensure the rear wheel doesn't touch the ground while it is spinning! Ed

1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)

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12 Jun 2020 21:32 #828031 by Guigui
Replied by Guigui on topic Gear box problem
Thank you very much I was able to ride with the bike, the gears work! however the clutch skates a lot I ordered new discs

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12 Jun 2020 21:51 #828032 by 650ed
Replied by 650ed on topic Gear box problem
Be SURE to use change your motor oil to one marked "JASO MA" compliant when you change your clutch. Otherwise you will very quickly ruin your new clutch discs. There are a number of oils varying from inexpensive to very expensive that are JASO MA compliant. Ed

1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)

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