- Posts: 38
- Thank you received: 1
Valve cover bolts
- Ant_5445
- Topic Author
- Offline
- User
Less
More
09 Jun 2020 06:06 #827647
by Ant_5445
'99 Zrx 1100
'81 Gpz 550
Valve cover bolts was created by Ant_5445
Hi,
Can someone tell me what size bolts are used on the valve cover for 81 gpz550? Looking to replace all of them with new ones. Also, inspected the cam chain and noticed there was very little play, maybe quarter of an inch, without the cover on. Does this seem correct? i have a manual cam chain adjuster and have adjusted it to the point where the rattling noise goes away when running..however there is some wear on the the top cam chain guide which is why i'm worried. Thanks!
Can someone tell me what size bolts are used on the valve cover for 81 gpz550? Looking to replace all of them with new ones. Also, inspected the cam chain and noticed there was very little play, maybe quarter of an inch, without the cover on. Does this seem correct? i have a manual cam chain adjuster and have adjusted it to the point where the rattling noise goes away when running..however there is some wear on the the top cam chain guide which is why i'm worried. Thanks!
'99 Zrx 1100
'81 Gpz 550
Please Log in or Create an account to join the conversation.
- 650ed
- Offline
- User
Less
More
- Posts: 15344
- Thank you received: 2829
09 Jun 2020 06:51 - 09 Jun 2020 06:52 #827648
by 650ed
Just look in the Kawasaki Service Manual. Ed
1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)
Replied by 650ed on topic Valve cover bolts
Ant_5445 wrote: Hi,
Can someone tell me what size bolts are used on the valve cover for 81 gpz550? ..............
Just look in the Kawasaki Service Manual. Ed
1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)
Last edit: 09 Jun 2020 06:52 by 650ed.
Please Log in or Create an account to join the conversation.
- martin_csr
- Offline
- User
Less
More
- Posts: 8068
- Thank you received: 1656
09 Jun 2020 07:39 #827652
by martin_csr
Replied by martin_csr on topic Valve cover bolts
The diagrams at Kawasaki.com & Partzilla will list the size of most fasteners.
Some wear or indentation on the slipper guides is normal. The service manual should have the specs & a drawing. The limit on the upper guide for my 81 KZ650 is 3.5mm. You could try to measure yours or compare it to EB pics. I've never tried to adjust the cam chain by ear, but I would follow the instructions for the manual tensioner, which usually say to back out the adjusting screw a little before tightening the locknut, so that the cam chain won't get stretched or so the rubber guides won't get ruined.
Some wear or indentation on the slipper guides is normal. The service manual should have the specs & a drawing. The limit on the upper guide for my 81 KZ650 is 3.5mm. You could try to measure yours or compare it to EB pics. I've never tried to adjust the cam chain by ear, but I would follow the instructions for the manual tensioner, which usually say to back out the adjusting screw a little before tightening the locknut, so that the cam chain won't get stretched or so the rubber guides won't get ruined.
Please Log in or Create an account to join the conversation.
- martin_csr
- Offline
- User
Less
More
- Posts: 8068
- Thank you received: 1656
09 Jun 2020 08:25 - 09 Jun 2020 08:27 #827659
by martin_csr
Replied by martin_csr on topic Valve cover bolts
1981 KZ650-CSR.
I think this photo was taken right after removing the valve cover.
Here's a pic after turning the crankshaft. With an automatic tensioner you have to remove the cross-wedge before reinstalling the cover.
I think this photo was taken right after removing the valve cover.
Here's a pic after turning the crankshaft. With an automatic tensioner you have to remove the cross-wedge before reinstalling the cover.
Last edit: 09 Jun 2020 08:27 by martin_csr.
Please Log in or Create an account to join the conversation.
- TexasKZ
- Offline
- Platinum Member
Less
More
- Posts: 7560
- Thank you received: 2234
09 Jun 2020 08:39 #827661
by TexasKZ
1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough
Replied by TexasKZ on topic Valve cover bolts
1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough
Please Log in or Create an account to join the conversation.