Z1 Trans cover seals

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28 May 2019 07:54 #804709 by Move0ver
Z1 Trans cover seals was created by Move0ver
So my clutch push rod started leaking on saturday... leaking a lot so I couldn't ignore it.

One oil spill later:



And the cover after a light cleaning:



Here's the bad seal:



So the question is, should I replace the countershaft and shifter seals as well? The existing ones are still serviceable and didnt leak at all.

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28 May 2019 07:58 #804712 by Warren3200gt
Replied by Warren3200gt on topic Z1 Trans cover seals
Prevention is better than cure.


Z1000J2 somewhat modified!

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28 May 2019 08:00 #804713 by baldy110
Replied by baldy110 on topic Z1 Trans cover seals
Unless you've already replaced them recently I would you're already into it.

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28 May 2019 08:10 #804715 by Move0ver
Replied by Move0ver on topic Z1 Trans cover seals
That's what I was thinking

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28 May 2019 13:48 #804730 by DFIGPZ
Replied by DFIGPZ on topic Z1 Trans cover seals
if in doubt change them out.

1984 750 Turbo

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  • slmjim+Z1BEBE
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28 May 2019 16:56 #804737 by slmjim+Z1BEBE
Replied by slmjim+Z1BEBE on topic Z1 Trans cover seals
+1 all the above.

Good Ridin'
slmjim & Z1BEBE

A biker looks at your engine and chrome.
A Rider looks at your odometer and tags.

1973 ('72 builds) Z1 x2
1974 Z1-A x2
1975 Z1-B x2
1993 CB 750 Nighthawk x2
2009 ST1300A

www.kawasaki-z-classik.com
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on all things Z1, Z2 and KZ900.

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28 May 2019 18:33 #804742 by Move0ver
Replied by Move0ver on topic Z1 Trans cover seals
Yep, i cleaned the cover, scraped off the old gasket material and I'll head over to the machine shop tomorrow morning to use their press.
A few years ago I was able to grab one of the last Arusu oil seal kits they had.... good to know I finally get to use it:



and because what's a good thread without pictures:

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  • SWest
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28 May 2019 18:44 #804743 by SWest
Replied by SWest on topic Z1 Trans cover seals
The three seals on the left are for the shift shaft. Two in the sprocket cover and one in the tranny cover.
Steve
www.kzrider.com/forum/2-engine/599659-chain-cover-tranny-seals

Attachments:

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29 May 2019 09:07 #804783 by baldy110
Replied by baldy110 on topic Z1 Trans cover seals
A press is way overkill for those seals, they'll tap right in with sockets and small hammer.

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29 May 2019 09:29 #804785 by Move0ver
Replied by Move0ver on topic Z1 Trans cover seals
True, but the hand press at the shop gets the job done in one smooth, even movement.

All fresh:



The screws on the cover were a bit chewed up, so I'm curious what the previous owner was doing in there 15+ years ago.

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  • hardrockminer
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29 May 2019 15:12 - 29 May 2019 15:16 #804802 by hardrockminer
Replied by hardrockminer on topic Z1 Trans cover seals
The Z1 and Z1A used a sprocket with both sides flat. The Z1B had a shoulder on the inside to move the sprocket out a bit to account for the wider O-ring chain. If you put a Z1/Z1A sprocket on a Z1B without a spacer the chain will rub the ends of the screws and put a groove in front part of your transmission cover. The Z1B also has a spacer behind the rear sprocket to give room for O-ring chain.

Edited to add that I looked at your photo and don't see the usual rub marks.

I have several restored bikes along with a 2006 Goldwing with a sidecar. My wife has a 2019 Suzuki DR 650 for on and off road.
Last edit: 29 May 2019 15:16 by hardrockminer.

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29 May 2019 15:46 #804807 by Move0ver
Replied by Move0ver on topic Z1 Trans cover seals
That's interesting, I never knew that.

I'll say, the cover does have the "normal" grooves on the lower "guard" due to a having a poorly tightened chain at some point in its life.

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