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77 i think kz400 25 May 2019 19:06 #804565

  • Kylemac13
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I have what I believe to be a 77 kz400 based on the engine and frame numbers however when I purchased the bike with no title I was told it was a 78. Before double checking the year I ordered a 78 cylinder head to replace the cylinder head I trashed trying to remove the carb boots(broke all 4 bolts off clean and then tried extracting them very unsuccessfully and messed up the mounting holes) my question is is a 1978 kz400 cylinder head compatible with other cylinder heads of engines from different years. I've found a kind of mix of answers searching hoping someone has a clear answer for me. Thanks

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77 i think kz400 25 May 2019 19:19 #804566

  • Nessism
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Partzilla has the original Kawasaki parts fishe system. You might want to compare part numbers to see if everything's the same.

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77 i think kz400 25 May 2019 19:23 #804567

  • 650ed
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Rather than break bolts or other fasteners, next time you find a stubborn one simply soak it for a couple days with Kroil. After the soaking it should come out without too much fuss. No joke, this stuff really works. Ed

1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)
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77 i think kz400 25 May 2019 19:32 #804568

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What Nessism said.

Also I believe in '78 the KZ400 got an oil line from the oil pressure sensor to the head; this is a hard line with banjo fittings. If that is the case, the '78 head will have a fitting that the '77 won't. I suppose you could plug it with a bolt if necessary.

Check out kz400.com if you haven't already - lots of good info there.


EDIT: Or you could use the '78 head with the oil line (also from a '78) and get improved top-end lubrication, which was the reason for the change. If you go that route, you'll probably want to check part numbers to ensure the '77 oil pump is appropriate. I don't know if the oil pump was modified for '78.
1979 KZ400 Gifted to a couple of nephews
1967 Yamaha YCS1 Bonanza
1980 KZ440B
1981 Yamaha XT250H
1981 KZ440 LTD project bike
1981 GPz550
2013 Yamaha FZ6R

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77 i think kz400 26 May 2019 05:40 #804574

  • Kylemac13
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I'll have to look into using the line with the 77 was.t sure that was possible. At this point I. Thinking of just dropping it with a mechanic this is getting a little above my paygrade.

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77 i think kz400 26 May 2019 08:13 #804585

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Yeah I was an idiot. Should have stopped after the first break but i was pissed and stubborn. Oh well mistakes make you smarter I guess. Wont do it again that's for sure.

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77 i think kz400 26 May 2019 08:23 #804588

  • Nebr_Rex
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Kylemac13 wrote: Yeah I was an idiot. Should have stopped after the first break but i was pissed and stubborn. Oh well mistakes make you smarter I guess. Wont do it again that's for sure.


That is called experience. Most of us on here have been thru it; It makes the best teacher.
As for swapping parts, the early and late KZ400/440 heads are different animals.


.
2002 ZRX1200R
81 GPz1100
79 KZ1000st daily ride
79 KZ1000mk2 prodject
78 KZ650sr
78 KZ650b
81 KZ750e
80 KZ750ltd
77 KZ400/440 cafe project
76 KZ400/440 Fuel Injected

www.dotheton.com/forum/index.php?topic=39120.0


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