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several issues :(
- kawirider
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The same exact thing happened as i was making my way home from the show.l
What i know at this point:
Issue 1:
the ticking noise is coming from the valvetrain/top end and increases with engine rpms
it is ever-present even at idle and while the engine is cold
the cam chain is properly tensioned and the CCT is working as it should
Issue 2:
the starter is functioning as it should when engine is cold and bike starts up fine when cold
the battery holds voltage
the charging system works
issue 3:
i ran a COLD compression test on all cylinders after i replaced some cam chain guide wheels and rubber dampers and each cylinder read 130 psi
i just now tried to run a HOT compression test and i cant get the starter to turn over at all or the kickstarter to turn over the engine for a sufficient test so i dont know the difference between the cold and hot compression test readings
the kickstarter will rotate the engine but it takes tremendous amount of force
i had just changed the oil last night, the sparkplugs look very good, and there is no carbon buildup on the pistons
i think a likely possibility is predetonation of the air fuel mixture due to unusually high compression in conjunction with a heat soak issue with the starter but that would not explain the kickstarter being unusually hard to rotate.
I really would appreciate some guidance as i really want to ride and appreciate this bike without it being unreliable
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- hardrockminer
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When you did the hot compression test did you pull all the plugs?
I have several restored bikes along with a 2006 Goldwing with a sidecar. My wife has a 2019 Suzuki DR 650 for on and off road.
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- kawirider
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hardrockminer wrote: When you changed the oil did you change the filter? Check your oil level.
When you did the hot compression test did you pull all the plugs?
yes i did change the filter, oil level is perfect, and no i did not think to pull the other plugs i will try that as soon as i can
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- kawirider
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- Nessism
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Typically poor hot engine running, particularly idling, is traced to poor valve adjustment (valves too tight which can lead to burning and engine damage).
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- kawirider
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i would agree with you but i just adjusted the valves a week ago and all of the clearances are in specNessism wrote: You may want to try removing all the plugs and then seeing if the kick starter turns the engine over easier.
Typically poor hot engine running, particularly idling, is traced to poor valve adjustment (valves too tight which can lead to burning and engine damage).
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- hardrockminer
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I have several restored bikes along with a 2006 Goldwing with a sidecar. My wife has a 2019 Suzuki DR 650 for on and off road.
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- baldy110
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- kawirider
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hardrockminer wrote: I think the manual (Z1) says compression tests should always be done with plugs out and throttle fully advanced.
i will redo the compression test when i can just to make sure but i have doubts about the other plugs being in changing the compression that much
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- kawirider
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baldy110 wrote: Are you sure you did the oil change correctly and put in the correct amount of oil? It sounds like it overheated due to lack of oil (noisy valve train) which caused the pistons to sieze. I've routinely ride mine hard in temps well over 115 with no issue's. The high air temps shouldn't cause any issues.
yes oil level and viscosity were the first things i made sure were correct before i even came to the forums for advice
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