Clutch question? Think I broke something
- Calvin9819
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Clutch question? Think I broke something
22 Jul 2018 08:02
So I took the case off to get at the sprocket, and I noticed this little dowel. And it’s spinning freely but it’s connected to the clutch mechanism... did I break something? 1982 Kz550 C
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- Warren3200gt
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Re: Clutch question? Think I broke something
22 Jul 2018 08:30
Nope, its just a pushrod, its supposed to spin freely. Its goes right through to the clutch basket on t'othekr side of the engine.
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- loudhvx
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Re: Clutch question? Think I broke something
22 Jul 2018 16:41 - 22 Jul 2018 16:43
Here's a note about the clutch adjusters on KZ550's since you will likely be doing that soon. The manual can be vague or wrong depending on which type of adjuster you have.
s3.amazonaws.com/gpzweb/ClutchReleaseMech.GIF
s3.amazonaws.com/gpzweb/ClutchReleaseMech.GIF
1981 KZ550 D1 gpz.
Kz550 valve train warning.
Other links.
Kz550 valve train warning.
Other links.
Last edit: 22 Jul 2018 16:43 by loudhvx.
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- hardrockminer
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Re: Clutch question? Think I broke something
22 Jul 2018 18:05
Your drive chain is looking poorly. It needs some lube.
I have several restored bikes along with a 2006 Goldwing with a sidecar. My wife has a 2019 Suzuki DR 650 for on and off road.
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- martin_csr
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Re: Clutch question? Think I broke something
23 Jul 2018 07:34 - 23 Jul 2018 07:39By Calvin9819: So I took the case off to get at the sprocket, and I noticed this little dowel. And it’s spinning freely but it’s connected to the clutch mechanism... did I break something? 1982 Kz550 C
Kind of related & this is probably applicable to the 550. In the 81 KZ650 manual, there is a warning about pulling out the Shift Rod more than x mm. If you do, the shift forks will fall down, then you've got a new problem to deal with. I've never fiddled with it, so I have no idea how easy it would be to make that boo-boo.
ps: from the pic this would be a good time to clean up the neutral switch connection as it gets pretty grungy.
my neutral light was glitchy & the flag connector didn't fit tight, so I crimped it a little. don't mash it.
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Last edit: 23 Jul 2018 07:39 by martin_csr.
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- Calvin9819
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Re: Clutch question? Think I broke something
23 Jul 2018 08:24 - 23 Jul 2018 08:24
Hardrock: Yea its bad, you should see the rear sprocket... yeesh. im replacing the sprockets and chain anyway. That's why i had to take the cover off.
Loud: Ill look into that, thank you.
Martin: I pulled it out some and didnt hear clinking or see any defining marks of forks being on that. slid right back in to where its supposed to be. Ill look it up, but fingers crossed... and yea im cleaning the entire inside with some brake clean, and elbow grease. Got it lookin decent before i ran out of cleaner
Loud: Ill look into that, thank you.
Martin: I pulled it out some and didnt hear clinking or see any defining marks of forks being on that. slid right back in to where its supposed to be. Ill look it up, but fingers crossed... and yea im cleaning the entire inside with some brake clean, and elbow grease. Got it lookin decent before i ran out of cleaner
Last edit: 23 Jul 2018 08:24 by Calvin9819.
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- Calvin9819
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Re: Clutch question? Think I broke something
23 Jul 2018 08:30
Martin: Just looked up the diagram, the forks are supported by a rod with a c-slip. The rod i was messing with just seems to be set in place, and pushes on something internally. I think i'm good, but we'll have to wait and see.
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- loudhvx
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Re: Clutch question? Think I broke something
23 Jul 2018 09:20 - 23 Jul 2018 09:36
The rod in the photo is the clutch push rod. You can safely pull it completely out. There is no reason to, though, unless its leaking oil or bent or something.
1981 KZ550 D1 gpz.
Kz550 valve train warning.
Other links.
Kz550 valve train warning.
Other links.
Last edit: 23 Jul 2018 09:36 by loudhvx.
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- martin_csr
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Re: Clutch question? Think I broke something
23 Jul 2018 10:14Martin: Just looked up the diagram, the forks are supported by a rod with a c-slip. The rod i was messing with just seems to be set in place, and pushes on something internally. I think i'm good, but we'll have to wait and see.
As already noted by others, that's the clutch push rod in the pic.
I mentioned the shift rod so that you don't go messing around with that without knowing what you're doing.

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- Calvin9819
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Re: Clutch question? Think I broke something
23 Jul 2018 10:51
ahhhh okay, i get it. I should've read better haha. Thank you all
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