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Too much valve clearance
- Zen Shenron
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09 Jun 2018 08:17 #784835
by Zen Shenron
Charles
1980 GS850Gl
1981 KZ1100 A-1
1982 KZ1100 A-2
All Shafties
Too much valve clearance was created by Zen Shenron
Recently I swapped my KZ1100's motor out, it lost compression on 2 cylinders prob the rings but that's another rebuild.
My problem is, I am checking the valve clearances in prep for final assembly and 2 of my valves have much bigger than they should gap between the shim and cam.
One of then is probably within shim range with .4 clearance with a 2.8mm shim, so I could get there with a 3.15 shim.
The other and my main concern will easily allow my .75 feeler to pass with little resistance, and with a 2.9mm shim already there will not be able to get to spec with the available shim range.
What would cause such a large gap? A bent valve maybe?
Looking for opinions and advice on how to proceed, and was hoping to avoid taking the head off, but I may need to scavenge from the other motor, maybe just do a head swap.
My problem is, I am checking the valve clearances in prep for final assembly and 2 of my valves have much bigger than they should gap between the shim and cam.
One of then is probably within shim range with .4 clearance with a 2.8mm shim, so I could get there with a 3.15 shim.
The other and my main concern will easily allow my .75 feeler to pass with little resistance, and with a 2.9mm shim already there will not be able to get to spec with the available shim range.
What would cause such a large gap? A bent valve maybe?
Looking for opinions and advice on how to proceed, and was hoping to avoid taking the head off, but I may need to scavenge from the other motor, maybe just do a head swap.
Charles
1980 GS850Gl
1981 KZ1100 A-1
1982 KZ1100 A-2
All Shafties
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- VTEC
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09 Jun 2018 08:32 #784837
by VTEC
KZ1000-K2
ZRX1100
XR400R
Replied by VTEC on topic Too much valve clearance
Bent valve will not fully seat and cause excessive clearance. Do a leak-down test at TDC and see if air blows by that valve.
KZ1000-K2
ZRX1100
XR400R
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- Zen Shenron
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16 Jun 2018 17:14 #785297
by Zen Shenron
Charles
1980 GS850Gl
1981 KZ1100 A-1
1982 KZ1100 A-2
All Shafties
Replied by Zen Shenron on topic Too much valve clearance
False alarm. apparently the PO sucked a couple of rags thru the intake. The rags were stuck in the valves.
Charles
1980 GS850Gl
1981 KZ1100 A-1
1982 KZ1100 A-2
All Shafties
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- TexasKZ
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16 Jun 2018 20:21 #785299
by TexasKZ
1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough
Replied by TexasKZ on topic Too much valve clearance
HOLY CRAP!!
Somrtimes I think folks like that should not be allowed to waste oxygen, but then I think about how smart they make me look............
Somrtimes I think folks like that should not be allowed to waste oxygen, but then I think about how smart they make me look............
1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough
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- VTEC
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18 Jun 2018 16:08 #785403
by VTEC
KZ1000-K2
ZRX1100
XR400R
Replied by VTEC on topic Too much valve clearance
Not much better news than that. How the hell did rags get in there?
KZ1000-K2
ZRX1100
XR400R
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- Zen Shenron
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18 Jun 2018 21:04 #785411
by Zen Shenron
Charles
1980 GS850Gl
1981 KZ1100 A-1
1982 KZ1100 A-2
All Shafties
Replied by Zen Shenron on topic Too much valve clearance
Probable had the carbs off at some point and stuffed the intakes with rags, I have done it myself but never forgotten to remove them.
Charles
1980 GS850Gl
1981 KZ1100 A-1
1982 KZ1100 A-2
All Shafties
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