Clutch lever return (out) .....what causes this?

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Clutch lever return (out) .....what causes this?

18 Jan 2018 15:13
#777405
It's not solely the spring at end of cable, I realize that. I had a couple beers and now a major brain fart. Serious question though, Is the pushrod forced back out by the clutch itself? Please advise.

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Re: Clutch lever return (out) .....what causes this?

18 Jan 2018 16:15 - 18 Jan 2018 16:20
#777406
Is the push rod forced back out by the clutch itself? YES!
The spring on the clutch cable is for reducing the slack and hooked it up
in the clutch hub lever mechanism so it don“t get loose if you lost the cotter pin.


Last edit: 18 Jan 2018 16:20 by Scirocco.
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Re: Clutch lever return (out) .....what causes this?

17 Apr 2018 20:01
#781981
My specific problem is, when the clutch is engaged then released, the clutch hand lever doesn't return. So after looking down where the clutch cable connects @ the left side of engine a lil closer. I noticed that the release lever, like a screw being turned left, when rotated to simulate its normal travel the entire release lever mechanism is moving out and away from the cases (the est. 160 degrees it travels) ...it it looks like as if it were a screw turning left and outward.

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Re: Clutch lever return (out) .....what causes this?

18 Apr 2018 05:14 - 18 Apr 2018 05:16
#781988
You haven't mentioned a year and model, so I am mostly guessing here. If your mechanism is similar to the one pictured above, then what you describe is correct. When you squeeze the lever to disengage the clutch, the cable pulls on the release mechanism, which causes the center section to raise out away from the case, and push the rod, which disengages the clutch.
When you release the lever, the springs on the clutch plate push the rod back to its normal position, causing the release mechanism to rotate back to its compressed state, making the lever return to its normal riding position, and the clutch is engaged.

If your bike has a different system, then something else may be going on. When you squeeze the lever toward the hand grip, does the clutch actually disengage ? If not, then it could be something as simple as poor adjustment. Have you followed the factory adjustment procedure to the letter?
1982 KZ1000 LTD parts donor
1981 KZ1000 LTD slowly moving toward resurrection
2000 ZRX1100 not ridden enough

www.kzrider.com/forum/11-projects/620336...amateur-build-thread
Last edit: 18 Apr 2018 05:16 by TexasKZ.

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Re: Clutch lever return (out) .....what causes this?

18 Apr 2018 15:52
#782020
It's an '82 KZ1100 Spectre D1

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Re: Clutch lever return (out) .....what causes this?

18 Apr 2018 17:27 - 18 Apr 2018 17:28
#782022
It looks like your clutch cable and mechanism need a good cleaning an some new lubrication.
The clutch mechanism parts can get stiff over the years by dirt and old dry grease.

Last edit: 18 Apr 2018 17:28 by Scirocco.

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