Tach Drive Gear Removal for 1980 KZ750 Twin?

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25 Oct 2017 18:19 #773737 by snacklover
I'm trying to replace the tach drive gear in my KZ750 since it's leaking oil from the housing (already tried replacing seals and cable to no avail) so I ordered a replacement tach drive gear. The only thing is, I can't figure out how exactly it is supposed to come out.

I scoured the forums and only found methods for different models with different housings. The service manual is mum on the removal method as well. Some people with similar models say it should just be pulled out with force, but it looks like the threading would make that difficult? Just trying to see if there is a way to get it out that doesn't require removing the cams.



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25 Oct 2017 18:45 - 25 Oct 2017 18:48 #773739 by Scirocco
Replied by Scirocco on topic Tach Drive Gear Removal for 1980 KZ750 Twin?
There is no mechanically lock.
The drive gear will only be hold in place by the black oil seal ring.
A little force to pull or push the gear out is necessary

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25 Oct 2017 19:34 #773741 by snacklover
Replied by snacklover on topic Tach Drive Gear Removal for 1980 KZ750 Twin?

Scirocco wrote: There is no mechanically lock.
The drive gear will only be hold in place by the black oil seal ring.
A little force to pull or push the gear out is necessary


Thanks for responding. What about the housing itself though (the metal socket around the seal)? Here’s a photo of the replacement for reference.

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25 Oct 2017 23:06 #773742 by kevski
In your second picture it looks like someone has been in there before, there appears to be some red stuff around the edge of the unit, this would make it hard to remove.
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26 Oct 2017 15:05 #773785 by Scirocco
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