Top end noise under load

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13 Oct 2017 19:33 #772905 by ZoomsJr
Top end noise under load was created by ZoomsJr
Hello everyone,
I've been able to get out on my bike a bit more recently (78 kz650 b2a) and I've noticed some noise coming from the top end somewhere. It almost sounds like a hissing noise but not quite, think hissing sewing machine? My valves are noisy at idle but I checked the lash using the factory service manual method and all were withing spec, with two being close to the lower tolerance on the intake side. I also adjusted my cam chain tension using the factory tensioner which didn't seem to help at all. I haven't noticed any adverse performance but the bike was like this when I got it so I'm not sure what "normal" power feels like. Anyone know what this could be caused by?

1978 KZ650 B2A

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13 Oct 2017 21:57 - 13 Oct 2017 21:58 #772909 by jdvorchak
Replied by jdvorchak on topic Top end noise under load
it could very well be your exhaust header leaking at the head. Next time it's cold, squirt some PB Blaster or similar penetrating oil on the exhaust fasteners. Then carefully make sure they are all tight. Only need about 10 to 14 Ft lbs of torque on them. Just good and snug not godzilla tight!
If that is the cause of your leak you should find one or more of them loose.

You can also feel around the header to head joints while it's at idle. You might feel puffs of air. Be careful! That area of the engine gets extremely hot after only a few seconds of running.

Don't fix it until it's broken.
John

83 KZ550M1
83 KZ1100LTD

Also own:
2010 Harley Ultra Classic Limited, 2008 Harley low rider 71 CB350/sidecar
Last edit: 13 Oct 2017 21:58 by jdvorchak.

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13 Oct 2017 23:12 #772913 by kevski
Replied by kevski on topic Top end noise under load
If exhaust it would pop on over run check around spark plug holes, some people hugely overtigten and stuff up the threads it will hiss from here if that has happened.

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