ENGINE REMOVAL & DISASSEMBLY Tools

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02 Mar 2017 20:34 #755646 by Fox
ENGINE REMOVAL & DISASSEMBLY Tools was created by Fox
Hello,

what are the needed special tools to remove and disassembly the engine properly?

For example the "Clutch Removal Tool" that i hear about...

Thank you
1978 KZ1000-B2 LTD
1977 kz1000-B1 LTD

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  • Scirocco
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02 Mar 2017 21:39 #755652 by Scirocco
Replied by Scirocco on topic ENGINE REMOVAL & DISASSEMBLY Tools
Hello Fox

This is the clutch removal tool



and tools also needed



Do you have a FSM or need one?

Michael
My 1975 Z 1 B 900 Project

www.kzrider.com/forum/11-projects/605133...ears-deep-sleep-mode
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02 Mar 2017 23:05 #755656 by Fox
Replied by Fox on topic ENGINE REMOVAL & DISASSEMBLY Tools
Hello,

FSM ?

Thank you for the all tools list :)

What i mean is the very necessary tools that i will need to disassembly the engine.
For most of them we can replace by hand made tools...

I have to replace the shift forks...

Regards
1978 KZ1000-B2 LTD
1977 kz1000-B1 LTD

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  • Scirocco
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  • Never change a running system
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02 Mar 2017 23:36 #755659 by Scirocco
Replied by Scirocco on topic ENGINE REMOVAL & DISASSEMBLY Tools
Hello Fox

Your map to the shift forks.

www.manualslib.com/download/1102933/Kawasaki-Kz1100.html
My 1975 Z 1 B 900 Project

www.kzrider.com/forum/11-projects/605133...ears-deep-sleep-mode
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03 Mar 2017 00:17 #755660 by Fox
Replied by Fox on topic ENGINE REMOVAL & DISASSEMBLY Tools
Thank you. I will receive the 78 ltd manuel in 1 week ;)

Do i ave to disassembly all the engine to replace the shift forks? Or can i do it from the bottom?
actually i plain to do that :

but not very hot...
1978 KZ1000-B2 LTD
1977 kz1000-B1 LTD

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  • Scirocco
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  • Never change a running system
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03 Mar 2017 01:01 #755662 by Scirocco
Replied by Scirocco on topic ENGINE REMOVAL & DISASSEMBLY Tools
Separate top from bottom case and get out all gears and shafts,no need to remove head, cylinder, pistons and crankshaft.



Read here to:

kzrider.com/kunena/11-projects/604902-19...inter-rebuild#755658
My 1975 Z 1 B 900 Project

www.kzrider.com/forum/11-projects/605133...ears-deep-sleep-mode
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The following user(s) said Thank You: GPz550D1, Fox

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03 Mar 2017 01:42 #755663 by Fox
Replied by Fox on topic ENGINE REMOVAL & DISASSEMBLY Tools
Yes i see now.
Thank you very much :)
1978 KZ1000-B2 LTD
1977 kz1000-B1 LTD

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03 Mar 2017 06:42 #755674 by rrsmsw9999
Replied by rrsmsw9999 on topic ENGINE REMOVAL & DISASSEMBLY Tools
Once you get to the tranny you nay see more than shoft forks that need work. If you are that close in and haven't had a top end refresh, now's the time while its out. It is also going to be a PIA to move a full motor around on the ground or bench without a stand. Good luck. R
1980 KZ 1000E2
Crashed 6/2016

1980 KZ550A
Sold 3/2016
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04 Mar 2017 22:50 #755822 by Fox
Replied by Fox on topic ENGINE REMOVAL & DISASSEMBLY Tools
Hello,

Ok. The shift rod was not anymore in is axe.
A small part was going down...

Now I just have to check the shift forks to be sure.

- I have to pull off the shift rod.
Do i have to open and disassembly the clutch side to pull it off Or can i just take it by the transmission side ?

- I need a new transmission cover screws set. Those ones are too old.
Do you have a good address?

Thank you
1978 KZ1000-B2 LTD
1977 kz1000-B1 LTD

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05 Mar 2017 09:35 #755840 by Fox
Replied by Fox on topic ENGINE REMOVAL & DISASSEMBLY Tools
No... seems i need to remove the clutch to pull off the shift rod... I'm true?
1978 KZ1000-B2 LTD
1977 kz1000-B1 LTD

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05 Mar 2017 11:24 #755847 by Fox
Replied by Fox on topic ENGINE REMOVAL & DISASSEMBLY Tools
So :

The shift rod clip was going down. Then the shift rod was free (not in it's axe).

I will disassemble the clutch to pull off the shift rod from the clutch side end.
Then i will be abble to check the 2 shift forks :)

I'm i true?
1978 KZ1000-B2 LTD
1977 kz1000-B1 LTD

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07 Mar 2017 11:33 #756069 by Fox
Replied by Fox on topic ENGINE REMOVAL & DISASSEMBLY Tools
No eBay APP ID and/or Cert ID defined in Kunena configurationMy version seems to have a cerclip on the clutch side. Impossible to remove the shift rod form the tranny side...
Do someone have the same ?

I need to go to the clutch end but i don't have the clutch tool. Afraid to use an impact driver...
Will this tool fit the kz1000 ltd 1978 ? :
1978 KZ1000-B2 LTD
1977 kz1000-B1 LTD

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