Missing Filter Bypass Assembly

More
16 Oct 2016 08:50 #745330 by johnnymoff
Missing Filter Bypass Assembly was created by johnnymoff
When changing oil for the first time on this bike 77 A1 KZ1000, I found the filter bypass assembly missing.
I have part a, of course, but no: B, C, or D.

Is the oil getting filtered at all?

Attachment BypassValveAssembly.png not found


Engine: 77 KZ1000 A1
Frame: 78 KZ1000 B2
Carb Type: VM 26 with accelerator pump.
Needle clip: 3rd (middle) position
Pod air filters
Main Jet 132.5
Idle Jet 20
Clip position on needle 3rd (middle)
Exhaust 4 into 1 Vance and Hines
PO says 1170 kit installed.
Attachments:

Please Log in or Create an account to join the conversation.

More
16 Oct 2016 09:03 #745331 by johnnymoff
Replied by johnnymoff on topic Missing Filter Bypass Assembly
I am also missing the Fence in this picture. And, I have a bolt on the cover that is not shown in my manual - I have indicated where this bolt is with the orange circle in the pic. I am using a newer manual for J, K and M models. What does this bolt do - kind of looks like a simple drain hole.
Do I need a Fence?

Attachment OilFilterandFence.png not found


Engine: 77 KZ1000 A1
Frame: 78 KZ1000 B2
Carb Type: VM 26 with accelerator pump.
Needle clip: 3rd (middle) position
Pod air filters
Main Jet 132.5
Idle Jet 20
Clip position on needle 3rd (middle)
Exhaust 4 into 1 Vance and Hines
PO says 1170 kit installed.
Attachments:

Please Log in or Create an account to join the conversation.

More
16 Oct 2016 10:06 - 16 Oct 2016 10:13 #745335 by zed1015
Replied by zed1015 on topic Missing Filter Bypass Assembly
Nothing missing from your filter bolt.
Later 998cc J motor filter arrangement is different.
Your early kickstart equipped motor has the bypass valve in the case a drain bolt on the cover and doesn't use the metal shield.
You should get the correct manual for the 903cc/1015cc motors before doing any further maintenance .

AIR CORRECTOR JETS FOR VM CARBS AND ETHANOL RESISTANT VITON CHOKE PLUNGER SEAL REPLACMENT FOR ALL CLASSIC AND MODERN MOTORCYCLE CARBURETTORS
kzrider.com/forum/23-for-sale/611992-air-corrector-jets-





Last edit: 16 Oct 2016 10:13 by zed1015.
The following user(s) said Thank You: johnnymoff

Please Log in or Create an account to join the conversation.

More
16 Oct 2016 10:32 #745336 by missionkz
Replied by missionkz on topic Missing Filter Bypass Assembly
I have the same bike and as mentioned, you are trying to use the wrong manual...
look for a 76-77 manual, part Number 99931-540-01

Bruce
1977 KZ1000A1
2016 Triumph T120 Bonneville
Far North East Metro Denver Colorado
The following user(s) said Thank You: johnnymoff

Please Log in or Create an account to join the conversation.

Powered by Kunena Forum