1980 kz550c cam chain noise?

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16 Aug 2016 16:43 #738940 by neuropsych
1980 kz550c cam chain noise? was created by neuropsych
I'm still new to kz's, so bear with me here.

I've got a rattling noise from the very top end that I assume is the cam chain. I've loosened the adjuster to take up any slack and the noise might have quieted down a little, but it's still there.

The noise usually goes away once the bike is sufficiently warmed over, and doesn't seem to affect performance at all.
How would I check if I actually need a new cam chain, or if its a different issue causing the noise?

Thanks for any help guys.
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  • SWest
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16 Aug 2016 16:59 #738941 by SWest
Replied by SWest on topic 1980 kz550c cam chain noise?
What do mean by "loosening " it? Have you synced your carbs?
Steve

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16 Aug 2016 17:05 #738942 by neuropsych
Replied by neuropsych on topic 1980 kz550c cam chain noise?
I realize now the adjuster i have is the "cross-wedge" type, so apparently it isn't manually adjustable.

I haven't synced the carbs yet.

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16 Aug 2016 17:09 #738943 by SWest
Replied by SWest on topic 1980 kz550c cam chain noise?
Sounds like you need to do a maintenance on that thing. Valve adjustment and other common items. Then sync the carbs. Manual?
Steve

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16 Aug 2016 17:12 #738944 by neuropsych
Replied by neuropsych on topic 1980 kz550c cam chain noise?
I've got a Clymer manual coming in the mail, that should be a major help.

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16 Aug 2016 17:14 #738945 by SWest
Replied by SWest on topic 1980 kz550c cam chain noise?
You need a FSM. Loud has links in his signature.
Steve
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16 Aug 2016 18:43 #738967 by neuropsych
Replied by neuropsych on topic 1980 kz550c cam chain noise?
ok, I'm downloading the fsm.

so I guess I'll set the valves, sync the carbs and see if the noise goes away.

anything else I should check while I'm at it?

thanks Swest

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16 Aug 2016 18:46 #738968 by SWest

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16 Aug 2016 19:19 #738971 by SmokyOwl
Replied by SmokyOwl on topic 1980 kz550c cam chain noise?
My thoughts on this is that a valve shim adjustment is in order. My cam chain tensioner is broken and the camchain just sings at anything over 3,500 rpm. It's a much higher pitched sound than valves and has a pretty consistent ringing. If it's making sound at idle though it's probably valves, and it's pretty common from what I've heard around here (everybody keeps telling me to do it LOL)

Just remember to remove the chain tensioner BEFORE removing the valve cover, that's where I screwed up and ended up breaking my chain guide. The valve shim tool is pretty cheap, I got one for I think around $10-$15.

1982 Kawasaki KZ1100 A2, Shaft

Never trade the thrill of living for the safety of existance.

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16 Aug 2016 19:56 #738977 by SWest

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16 Aug 2016 20:49 - 16 Aug 2016 21:00 #738982 by neuropsych
Replied by neuropsych on topic 1980 kz550c cam chain noise?
So if the noise is only occurring at low rpm's and idle, it would be more likely to just be poorly adjusted valves?
If so that's good news.

I've had the bike for 8 months or so now, so far its been a very reliable bike. It was still going great, regardless of the noise until the worn clutch cable snapped a couple days ago. Now I have one on order from Z1enterprises. I figured I'd try and repair a few other nagging issues while it had down time. I still can' get the blasted horn to work properly.

Here's a pic

Attachment z550.jpg not found

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Last edit: 16 Aug 2016 21:00 by neuropsych.

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16 Aug 2016 20:51 #738983 by SWest
Replied by SWest on topic 1980 kz550c cam chain noise?
The horn is grounded through the handle bars with the button.
Steve

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