KZ750 Crankcase won't close!

  • Saxobass
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KZ750 Crankcase won't close!

31 Jul 2016 18:21
#736860
Hi all, I'm attempting to close the crankcase on my 1982 KZ750 H3. The front goes together fine but somewhere around the clutch basket area it is getting hung up and will not close all the way. What could be causing this and what can I do about it?
1982 KZ750 H3
-Wiseco 810 kit
-Dyna S pickup
-Dyna coils
-Motogadget M-Unit Blue
-Revival Cycles starter solenoid
-Kz650 Kickstarter
-Progressive fork springs

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  • Nessism
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Re: KZ750 Crankcase won't close!

31 Jul 2016 18:35
#736861
Are the bearing setting rings on the transmission bearings aligning with the grooves in the cases?

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  • SWest
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Re: KZ750 Crankcase won't close!

31 Jul 2016 19:21
#736866
Beat me to it, also the shift forks in the right places?
Steve

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Re: KZ750 Crankcase won't close!

31 Jul 2016 19:27 - 31 Jul 2016 19:30
#736867
You know, I don't think they are lining up. How can I align them? And what do you mean by the right places Steve?
1982 KZ750 H3
-Wiseco 810 kit
-Dyna S pickup
-Dyna coils
-Motogadget M-Unit Blue
-Revival Cycles starter solenoid
-Kz650 Kickstarter
-Progressive fork springs
Last edit: 31 Jul 2016 19:30 by Saxobass.

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  • SWest
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Re: KZ750 Crankcase won't close!

31 Jul 2016 20:22
#736878
Turn the shift drum to neutral with the large fork fitting the center coller and line up the two small ones where they fit where they're supposed to be.
Steve

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  • Bozo
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Re: KZ750 Crankcase won't close!

31 Jul 2016 20:32
#736880
Saxobass wrote: You know, I don't think they are lining up. How can I align them? And what do you mean by the right places Steve?
Also, I don't know about the 750, but the KZ1000/900 have dowel pins on some needle bearings as well as the setting rings. the rings should line up when the cases go together by just pushing the shaft either way (assuming all spacers are correct), and the dowels will only line up by turning the bearings dowel line up with the hole
First Permanent ride the Z1R since Dec1977 (220,000km) as of June 2015
Second permanent bike 1989 FJ1200 dyno'd 140RWH, great bike.
Third ride is now the Frankenstein 1981 GPZ1100B1, 1983 fully recon motor fitted LOVE THIS BIKE
Forth my work bike FJ1200 1989 (same type as FJ above)

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Re: KZ750 Crankcase won't close!

01 Aug 2016 21:52
#737037
Thank you all for your help! It turned out that the dowel pin holes were not aligned with dowels while the rings were pretty well aligned. My crankcase is whole again and thank you once again!
1982 KZ750 H3
-Wiseco 810 kit
-Dyna S pickup
-Dyna coils
-Motogadget M-Unit Blue
-Revival Cycles starter solenoid
-Kz650 Kickstarter
-Progressive fork springs

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