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Shortening Kz550 clutch cable
- loudhvx
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14 Jul 2016 09:35 #734919
by loudhvx
1981 KZ550 D1 gpz.
Kz550 valve train warning.
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Shortening Kz550 clutch cable was created by loudhvx
1981 KZ550 D1 gpz.
Kz550 valve train warning.
Other links.
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14 Jul 2016 09:37 #734920
by loudhvx
1981 KZ550 D1 gpz.
Kz550 valve train warning.
Other links.
Replied by loudhvx on topic Shortening Kz550 clutch cable
1981 KZ550 D1 gpz.
Kz550 valve train warning.
Other links.
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14 Jul 2016 09:39 #734921
by loudhvx
1981 KZ550 D1 gpz.
Kz550 valve train warning.
Other links.
Replied by loudhvx on topic Shortening Kz550 clutch cable
1981 KZ550 D1 gpz.
Kz550 valve train warning.
Other links.
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14 Jul 2016 09:41 #734922
by loudhvx
1981 KZ550 D1 gpz.
Kz550 valve train warning.
Other links.
Replied by loudhvx on topic Shortening Kz550 clutch cable
1981 KZ550 D1 gpz.
Kz550 valve train warning.
Other links.
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14 Jul 2016 09:42 #734923
by loudhvx
1981 KZ550 D1 gpz.
Kz550 valve train warning.
Other links.
Replied by loudhvx on topic Shortening Kz550 clutch cable
1981 KZ550 D1 gpz.
Kz550 valve train warning.
Other links.
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14 Jul 2016 09:44 #734925
by loudhvx
1981 KZ550 D1 gpz.
Kz550 valve train warning.
Other links.
Replied by loudhvx on topic Shortening Kz550 clutch cable
1981 KZ550 D1 gpz.
Kz550 valve train warning.
Other links.
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14 Jul 2016 09:45 #734926
by loudhvx
1981 KZ550 D1 gpz.
Kz550 valve train warning.
Other links.
Replied by loudhvx on topic Shortening Kz550 clutch cable
1981 KZ550 D1 gpz.
Kz550 valve train warning.
Other links.
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14 Jul 2016 09:46 #734927
by loudhvx
1981 KZ550 D1 gpz.
Kz550 valve train warning.
Other links.
Replied by loudhvx on topic Shortening Kz550 clutch cable
1981 KZ550 D1 gpz.
Kz550 valve train warning.
Other links.
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14 Jul 2016 09:48 #734929
by loudhvx
1981 KZ550 D1 gpz.
Kz550 valve train warning.
Other links.
Replied by loudhvx on topic Shortening Kz550 clutch cable
1981 KZ550 D1 gpz.
Kz550 valve train warning.
Other links.
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14 Jul 2016 09:49 - 14 Jul 2016 09:52 #734930
by loudhvx
1981 KZ550 D1 gpz.
Kz550 valve train warning.
Other links.
Replied by loudhvx on topic Shortening Kz550 clutch cable
1981 KZ550 D1 gpz.
Kz550 valve train warning.
Other links.
Last edit: 14 Jul 2016 09:52 by loudhvx.
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14 Jul 2016 09:53 #734931
by loudhvx
1981 KZ550 D1 gpz.
Kz550 valve train warning.
Other links.
Replied by loudhvx on topic Shortening Kz550 clutch cable
1981 KZ550 D1 gpz.
Kz550 valve train warning.
Other links.
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14 Jul 2016 10:00 - 14 Jul 2016 10:04 #734932
by loudhvx
1981 KZ550 D1 gpz.
Kz550 valve train warning.
Other links.
Replied by loudhvx on topic Shortening Kz550 clutch cable
This diagram is specifically for the 1981 Kz550D1 Gpz. 54011-1025 clutch cable and the aftermarket substitute K28-8062 cable.
Other Kz550's will have different overall length, but the free-length measurement should be the same.
The red dimensions are the important ones when making a new cable.
REMEMBER: The cable must also go through the lever end barrel (about an extra 5/16"), so make sure it is included when you cut!!!! Too long is ok. Too short is a disaster.
Open this image in a new tab to see it clearly.
These measurements are sort of an average from several different cables. Your measurements might vary +/- 1/8" or so.
Other Kz550's will have different overall length, but the free-length measurement should be the same.
The red dimensions are the important ones when making a new cable.
REMEMBER: The cable must also go through the lever end barrel (about an extra 5/16"), so make sure it is included when you cut!!!! Too long is ok. Too short is a disaster.
Open this image in a new tab to see it clearly.
These measurements are sort of an average from several different cables. Your measurements might vary +/- 1/8" or so.
1981 KZ550 D1 gpz.
Kz550 valve train warning.
Other links.
Last edit: 14 Jul 2016 10:04 by loudhvx.
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