Shortening Kz550 clutch cable

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Shortening Kz550 clutch cable

14 Jul 2016 09:35
#734919
I have a lot of photos to post, so will try to post them all first and add comments later.
















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Re: Shortening Kz550 clutch cable

14 Jul 2016 09:39
#734921
Inner cable twist:








Outer cable twist:







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Re: Shortening Kz550 clutch cable

14 Jul 2016 09:42
#734923

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Re: Shortening Kz550 clutch cable

14 Jul 2016 09:44
#734925

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Re: Shortening Kz550 clutch cable

14 Jul 2016 09:48
#734929

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Re: Shortening Kz550 clutch cable

14 Jul 2016 09:49 - 14 Jul 2016 09:52
#734930
Last edit: 14 Jul 2016 09:52 by loudhvx.

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Re: Shortening Kz550 clutch cable

14 Jul 2016 09:53
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Re: Shortening Kz550 clutch cable

14 Jul 2016 10:00 - 14 Jul 2016 10:04
#734932
This diagram is specifically for the 1981 Kz550D1 Gpz. 54011-1025 clutch cable and the aftermarket substitute K28-8062 cable.
Other Kz550's will have different overall length, but the free-length measurement should be the same.

The red dimensions are the important ones when making a new cable.

REMEMBER: The cable must also go through the lever end barrel (about an extra 5/16"), so make sure it is included when you cut!!!! Too long is ok. Too short is a disaster.

Open this image in a new tab to see it clearly.

These measurements are sort of an average from several different cables. Your measurements might vary +/- 1/8" or so.

Last edit: 14 Jul 2016 10:04 by loudhvx.

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