Shortening Kz550 clutch cable

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14 Jul 2016 09:35 #734919 by loudhvx
Shortening Kz550 clutch cable was created by loudhvx
I have a lot of photos to post, so will try to post them all first and add comments later.
















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14 Jul 2016 09:37 #734920 by loudhvx

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14 Jul 2016 09:39 #734921 by loudhvx
Replied by loudhvx on topic Shortening Kz550 clutch cable
Inner cable twist:








Outer cable twist:







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14 Jul 2016 09:41 #734922 by loudhvx
Replied by loudhvx on topic Shortening Kz550 clutch cable










Propane soldering:







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14 Jul 2016 09:42 #734923 by loudhvx
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14 Jul 2016 09:44 #734925 by loudhvx
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14 Jul 2016 09:45 #734926 by loudhvx

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14 Jul 2016 09:46 #734927 by loudhvx

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14 Jul 2016 09:48 #734929 by loudhvx
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14 Jul 2016 09:49 - 14 Jul 2016 09:52 #734930 by loudhvx
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14 Jul 2016 09:53 #734931 by loudhvx
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14 Jul 2016 10:00 - 14 Jul 2016 10:04 #734932 by loudhvx
Replied by loudhvx on topic Shortening Kz550 clutch cable
This diagram is specifically for the 1981 Kz550D1 Gpz. 54011-1025 clutch cable and the aftermarket substitute K28-8062 cable.
Other Kz550's will have different overall length, but the free-length measurement should be the same.

The red dimensions are the important ones when making a new cable.

REMEMBER: The cable must also go through the lever end barrel (about an extra 5/16"), so make sure it is included when you cut!!!! Too long is ok. Too short is a disaster.

Open this image in a new tab to see it clearly.

These measurements are sort of an average from several different cables. Your measurements might vary +/- 1/8" or so.

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