Taking cylinder head off hints tips please

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24 Mar 2016 05:59 #717079 by Unz
Hi I've got a 1980 kz750e
I need to take the head cylinder off to repair an exhaust manifold stud that's broken off , I'd do in place but the frame is in the way .
Can someone advise with the gaskets I will need etc so I can order before please
Also do I need to put the engine in position ie , tdc before starting ?
Thanks for any help

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24 Mar 2016 16:43 - 24 Mar 2016 16:43 #717184 by 650ed
Replied by 650ed on topic Taking cylinder head off hints tips please
I HIGHLY recommend you stop work on the bike until you have acquired a Kawasaki Service Manual. In it, in the section marked "DISASSEMBLY _ ENGINE INSTALLED" you will notice they remove the cylinder head with the engine still in the frame. Trying to work on these bikes without the manual is a bike like crossing a major highway while wearing a blindfold. Ed

1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)
Last edit: 24 Mar 2016 16:43 by 650ed.
The following user(s) said Thank You: Unz

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25 Mar 2016 05:08 #717241 by Unz
Hi ed thanks for getting back to me.
I have taken your advice, and have this manual on the way. pages.ebay.com/link/?nav=item.view&id=391304477896&alt=web
Also wanted to check that this is the correct gasket set please
pages.ebay.com/link/?nav=item.view&id=252238768984&alt=web
Thanks again

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