Kz750 twin won't shift into 3rd
- Stocky
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Kz750 twin won't shift into 3rd
11 Jan 2016 12:28
Hi, after a lengthy rebuild I finally got my bike oout for my first test ride.
I can comfortably sift from 1st to second ok but can't shift up any further. Runs nice and clutch feels good.
When I rebuilt the engine I didn't change anything in the gearbox part from cleaning and visually inspecting for any wear etc.
It all seemed ok so was re assembled as original.
Is there any thing to check or test before I take the sump off and check the gear / selector assembly. Very frustrating after thinking every thing was good when assembled.
Any help would be appreciated.
I can comfortably sift from 1st to second ok but can't shift up any further. Runs nice and clutch feels good.
When I rebuilt the engine I didn't change anything in the gearbox part from cleaning and visually inspecting for any wear etc.
It all seemed ok so was re assembled as original.
Is there any thing to check or test before I take the sump off and check the gear / selector assembly. Very frustrating after thinking every thing was good when assembled.
Any help would be appreciated.
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- bountyhunter
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Re: Kz750 twin won't shift into 3rd
11 Jan 2016 13:47
It could be a shift fork. The factory manual has some good info on the tranny. You'll need a manual if you don't already have one.
1979 KZ-750 Twin
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- SWest
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Re: Kz750 twin won't shift into 3rd
11 Jan 2016 17:07
Bad shift selector spring behind the tranny cover?
Steve
Steve
Z1b1000 1975 Z1b
kzrider.com/forum/11-projects/598262-kz-...-will-it-live#672882
kzrider.com/forum/2-engine/597654-poser?start=240#704229
kzrider.com/forum/11-projects/598262-kz-...-will-it-live#672882
kzrider.com/forum/2-engine/597654-poser?start=240#704229
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- Stocky
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Re: Kz750 twin won't shift into 3rd
11 Jan 2016 17:52
Thanks Bounty hunter. I've read through the service manual which as you say has a lot of info. I couldn't see any thing obviously damaged or bent etc when I reassembled it.
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- Stocky
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Re: Kz750 twin won't shift into 3rd
11 Jan 2016 17:54
Thanks swest , do you know if there's any way to tedt changing through all the gears with the side cover off.
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- SWest
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Re: Kz750 twin won't shift into 3rd
11 Jan 2016 18:36
There are two springs under there. One big one on the lever shaft and the other on the shift ratchet. You can tell if they're broken. Also the shift drum pins might have a problem. There's a small spring on the detent arm too. It's the cover behind the sprocket.
Steve
Steve
Z1b1000 1975 Z1b
kzrider.com/forum/11-projects/598262-kz-...-will-it-live#672882
kzrider.com/forum/2-engine/597654-poser?start=240#704229
kzrider.com/forum/11-projects/598262-kz-...-will-it-live#672882
kzrider.com/forum/2-engine/597654-poser?start=240#704229
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- Stocky
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Re: Kz750 twin won't shift into 3rd
14 Jan 2016 18:34
Hey thanks guys, after checking I found I had installed the shift return Spring incorrectly. Now going changing through all gears with no problems.
Another big step toward completion. Getting close now , can't wait to get on the road. After the test ride I found a small oil leak at front of head. Maybe need to re torque head nuts?
Blood , Sweat and Beers!
Another big step toward completion. Getting close now , can't wait to get on the road. After the test ride I found a small oil leak at front of head. Maybe need to re torque head nuts?
Blood , Sweat and Beers!
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- Stocky
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- SWest
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Re: Kz750 twin won't shift into 3rd
14 Jan 2016 18:39 - 14 Jan 2016 18:40
Cool. 
Steve
Steve
Z1b1000 1975 Z1b
kzrider.com/forum/11-projects/598262-kz-...-will-it-live#672882
kzrider.com/forum/2-engine/597654-poser?start=240#704229
kzrider.com/forum/11-projects/598262-kz-...-will-it-live#672882
kzrider.com/forum/2-engine/597654-poser?start=240#704229
Last edit: 14 Jan 2016 18:40 by SWest.
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- TexasKZ
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Re: Kz750 twin won't shift into 3rd
15 Jan 2016 02:22
The head should be retorqued after the very first heat cycle after reassembly, and again after the first 500 miles.
1982 KZ1000 LTD parts donor
1981 KZ1000 LTD slowly moving toward resurrection
2000 ZRX1100 not ridden enough
www.kzrider.com/forum/11-projects/620336...amateur-build-thread
1981 KZ1000 LTD slowly moving toward resurrection
2000 ZRX1100 not ridden enough
www.kzrider.com/forum/11-projects/620336...amateur-build-thread
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