Belt drive to chain

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22 Dec 2015 14:25 #704002 by Ygar
Belt drive to chain was created by Ygar
Hello. Can anyone tell me if I can replace my belt drive with a chain drive on a 1982 kz440 g? Thank you i look forward to your wisdom.

Ygar
'82 kz440 g
'99 Concours

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22 Dec 2015 17:25 #704013 by TexasKZ
Replied by TexasKZ on topic Belt drive to chain
Remove the belt and its sprockets.
Install a chain with its sprockets.
Ride.

1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough
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23 Dec 2015 01:04 #704022 by Ygar
Replied by Ygar on topic Belt drive to chain
Thanks Texaskz.

Ygar
'82 kz440 g
'99 Concours

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23 Dec 2015 03:04 - 23 Dec 2015 03:15 #704023 by martin_csr
Replied by martin_csr on topic Belt drive to chain
Just an FYI. From the cross-reference & diagrams at Partzilla for the 1980 Ltd & Ltd Belt, everything is the same. same transmission output shaft n stuff & same Fr chain guide. same Rr hub coupling assy, swing arm, & same chain guard, It should be easy. removing the bolts could be the only hard part.

Rear Brake Shoes. If you don't know the age of the Rr brake shoes, replace them. get oem or vesrah (made in Japan). The adhesive that binds the linings to the shoes can fail from being old & brittle, so a lining can break loose & get jammed between the shoe & drum, locking the rear wheel. It happened to me, so it does happen. :)
Last edit: 23 Dec 2015 03:15 by martin_csr.
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23 Dec 2015 04:47 - 23 Dec 2015 04:50 #704030 by TexasKZ
Replied by TexasKZ on topic Belt drive to chain
If you have not changed a drive chain and sprockets before, here are a few things you will need----

An impact wrench. Pneumatic is best, but electric or mechanical can also work.
Without one, you will need a long breaker bar and a willing accomplice to apply the rear brake while you wrestle with the nut that holds the front sprocket on. Yes, it is really tight.

Something to cut the belt with, else remove the swing arm pivot bolt and the left rear shock lower mount.

New high quality chain and sprockets for a chain drive 440. A master link staking tool, unless you get an endless chain in the correct length, in which case you will definitely have to unhook the swing arm and shock.

A can of chain wax or dry Teflon lube.

A grown up torque wrench for installing the new front sprocket.

The most important tool of all is a genuine Kawasaki Factory Service Manual. I think there are some PDF versions floating around, and they come up on FleeceBay now and then.

+ what MartinCSR said.

1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough
Last edit: 23 Dec 2015 04:50 by TexasKZ.
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23 Dec 2015 05:20 #704038 by Ygar
Replied by Ygar on topic Belt drive to chain
Thank you so much. I am looking forward to the challenge. I am turning my kz440g into a scrambler/tracker. Everything I am reading seems to prefer the belt drive. I like the look of the chain drive.

Ygar
'82 kz440 g
'99 Concours

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