NOS Gasket, surface rust

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13 Dec 2015 08:02 #702948 by dom2570
NOS Gasket, surface rust was created by dom2570
I managed to win a NOS, unopened, top end rebuild gasket set for $17.

When it showed up, first thing I noticed was that the copper exhaust gaskets had oxidized a bit. No big deal, but then I noticed a bit of surface rust on the head gasket. Nothing huge, a bit of lime away should take it right off.

The big question is, can I still use it, or is it not worth the risk?

Whip it like a mule!

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13 Dec 2015 08:59 #702961 by Street Fighter LTD
Replied by Street Fighter LTD on topic NOS Gasket, surface rust
Better head gasket description would help.
Example for me, I use one piece copper head gasket and when I take motor apart to reuse the gasket I heat it up in the oven and anneal it . Then clean it with scotchbrite to be ready to reinstall .
Is your gasket just a composite gasket with a little metal at the bores ??? A little oxidation can carefully be cleaned from
the metal with no ill effects
As always pictures would help
Dave B) B) B)


Original owner 78 1000 LTD
Mr Turbo Race Kit, MTC 1075 Turbo pistons by PitStop Performance , Falicon Ultra Lite Super Crank, APE everything. Les Holt @ PDM's Billet Goodies . Frame by Chuck Kurzawa @ Logghe Chassis . Deep sump 5qt oil pan. RIP Bill Hahn
The following user(s) said Thank You: PLUMMEN

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13 Dec 2015 09:52 - 13 Dec 2015 09:53 #702967 by Nessism
Replied by Nessism on topic NOS Gasket, surface rust
What bike is this for?

As far as I understand Kawasaki (Japan) didn't sell gasket kits, but the US distributer had an accessory gasket kit they sourced local (not the same gaskets as Japan sells).

I bought a NOS kit for my 750E and the gaskets were all dried out and brittle as glass. Wound up sending it back. Discoloration on the copper gaskets is the least of your troubles.
Last edit: 13 Dec 2015 09:53 by Nessism.

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13 Dec 2015 10:59 #702971 by dom2570
Replied by dom2570 on topic Re:NOS Gasket, surface rust
I'll post some pictures tonight. It is for an 82, 750H.

All the rubber bits are fine, base and valve gaskets are not brittle. If the head gasket is ruined, I can't complain. $17 for new rubber bits is well worth it.


Whip it like a mule!

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13 Dec 2015 11:00 #702973 by dom2570
Replied by dom2570 on topic Re:NOS Gasket, surface rust
I'll get better pictures when I'm home from work.

Whip it like a mule!

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13 Dec 2015 11:08 #702978 by Nessism
Replied by Nessism on topic Re:NOS Gasket, surface rust
Okay, my bad. For some reason I was thinking OEM gaskets.

That's an old aftermarket Vesrah kit. Never the best quality and now (possibly) hard and brittle.

Those copper rings are exhaust gaskets. No worry with them turning dark or even green.

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13 Dec 2015 11:52 #702981 by Street Fighter LTD
Replied by Street Fighter LTD on topic Re:NOS Gasket, surface rust

Nessism wrote: Okay, my bad. For some reason I was thinking OEM gaskets.

That's an old aftermarket Vesrah kit. Never the best quality and now (possibly) hard and brittle.

Those copper rings are exhaust gaskets. No worry with them turning dark or even green.


Agree with above.
I would buy new Cometic brand gaskets for what ever you are short
Dave B) B) B)


Original owner 78 1000 LTD
Mr Turbo Race Kit, MTC 1075 Turbo pistons by PitStop Performance , Falicon Ultra Lite Super Crank, APE everything. Les Holt @ PDM's Billet Goodies . Frame by Chuck Kurzawa @ Logghe Chassis . Deep sump 5qt oil pan. RIP Bill Hahn

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13 Dec 2015 12:58 #702995 by bountyhunter
Replied by bountyhunter on topic NOS Gasket, surface rust

Nessism wrote: What bike is this for?

As far as I understand Kawasaki (Japan) didn't sell gasket kits, but the US distributer had an accessory gasket kit they sourced local (not the same gaskets as Japan sells).

I bought a NOS kit for my 750E and the gaskets were all dried out and brittle as glass. Wound up sending it back.

I got a set that looked OK (Athena?) but all the "green" gaskets hardened and disintegrated after heating up. I had to tear the engine completely down and replace them all. Obviously I will never again use suspect gaskets.

1979 KZ-750 Twin

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15 Dec 2015 11:20 #703207 by dom2570
Replied by dom2570 on topic Re:Re:NOS Gasket, surface rust

Street Fighter LTD wrote:

Nessism wrote: Okay, my bad. For some reason I was thinking OEM gaskets.

That's an old aftermarket Vesrah kit. Never the best quality and now (possibly) hard and brittle.

Those copper rings are exhaust gaskets. No worry with them turning dark or even green.


Agree with above.
I would buy new Cometic brand gaskets for what ever you are short
Dave B) B) B)

Anyone have a link to a good supplier of these?

Whip it like a mule!

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15 Dec 2015 12:27 #703212 by Nessism
Replied by Nessism on topic Re:Re:NOS Gasket, surface rust
I recommend OEM Kawasaki gaskets. Tried and true. You can find good deal on ebay or purchase from Partzilla, Bike Bandit, local dealership source, etc.

If you pull the head be sure to pull the cylinder off too and replace the base gasket and associated seals. It's very poor planning to pull the head but not replace the base gasket at the same time.

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