Air Switch Valve - I know what you'll tell me…

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26 Sep 2015 08:32 #692003 by bl_francis
that I should just get rid of it.

What exactly does this thing do? What's inside of it?

Can I clean it up? There seems to be a lot of gunk in it.

Any help is appreciated. Thanks in advance.

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1987 KZ1000 Police
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26 Sep 2015 08:47 - 26 Sep 2015 08:49 #692004 by Lazyman06
Replied by Lazyman06 on topic Air Switch Valve - I know what you'll tell me…
If i'm not mistaken, it's a valve that directs the clean air from your reed valves back to your air box to be recycled.
There's a spring and diaphragm that opens and close to prevent too much air from going thru. (Now i'm pulling things out of my @$$)

1979 KZ1000 MK II frame
1980 KZ1000 C3 police engine
Last edit: 26 Sep 2015 08:49 by Lazyman06.
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26 Sep 2015 08:48 - 26 Sep 2015 08:51 #692005 by TexasKZ
In the top (left side in the pic) is a vacuum operated valve. A small hose connects that small hose barb to a similar one on one of the carburetors. At the opposite end a hose connects the valve to the air box. The other two hose barbs are connected by hoses to the reed valve assemblies in the cam cover.
When vacuum is high (at idle or at higher rpm when the throttle is suddenly closed) the air valve is closed so that no air flows through the larger hoses. When vacuum is lower (during acceleration for example) the valve opens, allowing filtered air from the air box to be drawn through the valve and the reed boxes and finally through small ports ti the exhaust ports. This exta air ignights any unburned fuel before it exits the exhaust system. It is a fairly effective way to reduce certain pollutants without robbing horsepower.
As faras I know, there is no downside to having the system on the bike, other than esthetics.
Ivenever opened one, but I'd bet there is a rubber or vinyl diaphragm connected to a brass valve in it.

1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough
Last edit: 26 Sep 2015 08:51 by TexasKZ.
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  • ThatGPzGuy
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26 Sep 2015 09:02 #692006 by ThatGPzGuy
Replied by ThatGPzGuy on topic Air Switch Valve - I know what you'll tell me…
If it is bad you can still get them from Partzilla, I think.

Jim
North GA
2016 Yamaha FJR1300ES
1982 GPz750 R1
1974 Kawasaki H1
1976 Kawasaki KZ400
1979 Yamaha XS650 cafe'
2001 KZ1000P
2001 Yamaha YZ426
1981 Honda XR200 stroked in an '89 CR125 chassis
1965 Mustang
1967 Triumph GT6
1976 Bronco
"If you didn't build it, it's not really yours"
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26 Sep 2015 09:24 #692009 by bl_francis
Thanks everyone. I took it off today to put on two new tubes that run to the engine. I was wondering if it would be okay to soak it in something to clean out the gunk. These are about $100 on Partzilla which is where i got the tubes.

1987 KZ1000 Police

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26 Sep 2015 09:40 #692010 by ThatGPzGuy
Replied by ThatGPzGuy on topic Air Switch Valve - I know what you'll tell me…
Will it hold vacuum? I don't know how else you would check them.

Jim
North GA
2016 Yamaha FJR1300ES
1982 GPz750 R1
1974 Kawasaki H1
1976 Kawasaki KZ400
1979 Yamaha XS650 cafe'
2001 KZ1000P
2001 Yamaha YZ426
1981 Honda XR200 stroked in an '89 CR125 chassis
1965 Mustang
1967 Triumph GT6
1976 Bronco
"If you didn't build it, it's not really yours"
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26 Sep 2015 10:38 #692018 by bl_francis
I tried plugging all of the hole but one or two and blowing in but no dice. I cant get any air to move through the small tube that goes to the carb.

1987 KZ1000 Police

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26 Sep 2015 10:40 #692020 by bl_francis

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After some cleaning.

1987 KZ1000 Police
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26 Sep 2015 11:03 #692023 by Kwaker2000
i had this system on my bike i completely removed all of it and plugged all the holes ,but i live in united kingdom so don't need to have it on legally ,put some nice ape billet covers on cylinder head . :)

:)

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26 Sep 2015 12:19 #692030 by ThatGPzGuy

bl_francis wrote: I tried plugging all of the hole but one or two and blowing in but no dice. I cant get any air to move through the small tube that goes to the carb.


You are probably fine then. As long as the small nipple that goes to the carbs will hold a vacuum.

Jim
North GA
2016 Yamaha FJR1300ES
1982 GPz750 R1
1974 Kawasaki H1
1976 Kawasaki KZ400
1979 Yamaha XS650 cafe'
2001 KZ1000P
2001 Yamaha YZ426
1981 Honda XR200 stroked in an '89 CR125 chassis
1965 Mustang
1967 Triumph GT6
1976 Bronco
"If you didn't build it, it's not really yours"
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