kz400 please help!!!!!

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11 Aug 2015 13:41 #685427 by ninjasam
kz400 please help!!!!! was created by ninjasam
hi all!
im new to this forum... so firstly hello!

im building a kz400 cafe racer, i started to rebuild the engine and found the balancer chain sprocket on the crank has completely warn out
its a 75' 400D cant seem to find a replacement crank here in England, i can find a 77-78 engine that needs rebuilding could i use the crank from that engine??? or do the different years have different cranks???

any advise would be greatly appreciated, im nearly had it with this build, run into so many problems :(

cheers all
NS

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11 Aug 2015 13:47 #685429 by 650ed
Replied by 650ed on topic kz400 please help!!!!!
According to www.dealercostparts.com/pages/oemparts#/s/KUS//13037-061 the following models used the same crankshaft. Go to that link and click on "Select Model" to see the list. Ed
KZ400 (1974)
KZ400-A1 (1977)
KZ400-A2 (1978)
KZ400-D (1975)
KZ400-D3 (1976)
KZ400-D4 (1977)
KZ400-S Special (1975)
KZ400-S2 Special (1976)
KZ400-S3 Special (1977)

1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)

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11 Aug 2015 18:59 #685464 by Tyler
Replied by Tyler on topic kz400 please help!!!!!
I remember a few guys on the kz400 site removed the balancer assembly on thier project bikes. The result is reduced rotating mass and snappy throttle response. The additional vibration was not too bad either.

Can you take a picture of your crank gear? It's pretty unusual to have a worn balancer chian unless the thing was run out of oil.

If I knew what I was doing all the time life wouldn't be any fun.

'80 KZ650 E 700cc, dyna ignition and coils, frame up restoration, daily driver
'81 KZ1300 A3 full restoration, custom big bore pistons, 1400cc 6 cylinder super bike
"77 KZ650 B1 - Barn Find, work in progeress
"74 Yamaha DT 400 Enduro

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12 Aug 2015 01:32 #685486 by ninjasam
Replied by ninjasam on topic kz400 please help!!!!!
Thanks for the replys!
I'll upload a photo tonight!
When I opened the engine the cam chain guide had sheared so I think the chain had been running over the gear rubbing it away over time.

So is building it with our the balancers a
Realistic option??? I'd be more than happy to Go without them if it won't damage the engine in the long run, I just assumed it would be shaken apart with out them..
This was ment to be a 'cheap build' how wrong was I .

Thanks again chaps
Any more thoughts would be ace!
NS

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