Z1R clutch freeplay increasing as the engine gets

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07 Jun 2015 14:33 #675625 by Tripleted
I have this 15,000 km Z1R that has never been apart at all and the clutch free play increases as the bike warms up. When I start off the next day (cold) the lever goes from almost no free play to quite a lot, Is it the steel plates or the fiber ones that are worn?

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08 Jun 2015 15:22 - 08 Jun 2015 15:23 #675761 by missionkz

Tripleted wrote: I have this 15,000 km Z1R that has never been apart at all and the clutch free play increases as the bike warms up. When I start off the next day (cold) the lever goes from almost no free play to quite a lot, Is it the steel plates or the fiber ones that are worn?

My first guess would be neither....
I'd be looking at cable stretch or bell crank worm gear stuff under the cover first.
When is the last time you took the little clutch actuator cover off and adjusted the push rod/cable end at the engine?

Bruce
1977 KZ1000A1
2016 Triumph T120 Bonneville
Far North East Metro Denver Colorado
Last edit: 08 Jun 2015 15:23 by missionkz.

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08 Jun 2015 17:09 #675785 by Tripleted
The clutch cable was replaced when I brought it back to life 1,000 Kms ago. Cleaned and lubed the worm gear/ball bearings and adjusted the free play at the same time. Heat changes the free play on the clutch lever.

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08 Jun 2015 18:55 #675800 by KZB2 650
Changed out my clutch way back in 83 - 84 with a Barnett W/springs (didn't know how good the stockers were at the time) and was getting your problem from probably the late 90s to till I replaced the plates with NOS plates and new springs in 2012. I got so used to it I tightened it up to almost zero play at start up and then loosening it about a full turn when I got home and shut it down (as it would tighten up after cooling)....... so could be plates and springs....... maybe both ?

I have hardly any change at all with the new plates and new Barnett springs.... was in adjustment checked it often and the assembly has been lubed maybe 3 -4 times......same well lubed cable still after all these years.

1978 KZ650 b-2
700cc Wiseco kit 10 to 1.
1980 KZ750 cam, ape springs, stock clutch/ Barnett springs.
Vance and Hines Header w/ comp baffle and Ape pods, Dyna S and green coils, copper wires.
29MM smooth bores W/ 17.5 pilots, 0-6s and 117.5 main
16/42 gearing X ring chain and alum rear JT sprocket.
The following user(s) said Thank You: Tripleted

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08 Jun 2015 18:59 #675801 by Tripleted
I just got looking at it closer and the cable has frayed at the clutch lever! I will get another.

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