Gasket Removal
- nickleo373
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Gasket Removal
22 Jan 2015 20:46
Hey everyone
I'm in the process of replacing the valve cover gasket on my 81 KZ550. It doesn't appear that the valve cover has ever been off the bike so the gasket is pretty ripped up and stuck to the two halves of the engine. What's the best way to remove the old gasket without scraping up the mating surface between the valve cover and head?
I'm in the process of replacing the valve cover gasket on my 81 KZ550. It doesn't appear that the valve cover has ever been off the bike so the gasket is pretty ripped up and stuck to the two halves of the engine. What's the best way to remove the old gasket without scraping up the mating surface between the valve cover and head?
1981 KZ550C LTD
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- PLUMMEN
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Re: Gasket Removal
22 Jan 2015 21:00
Oven cleaner normally works,just don't get it on paint.Might be a good time to check valve clearances while youre in there.
Put some copper coat on top side of gasket to glue it to valve cover,then youll be able to reuse it atleast once.
Put some copper coat on top side of gasket to glue it to valve cover,then youll be able to reuse it atleast once.

Still recovering,some days are better than others.
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- bountyhunter
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Re: Gasket Removal
23 Jan 2015 00:17A single edge razor blade and about two hours of time you'll never get back....nickleo373 wrote: Hey everyone
I'm in the process of replacing the valve cover gasket on my 81 KZ550. It doesn't appear that the valve cover has ever been off the bike so the gasket is pretty ripped up and stuck to the two halves of the engine. What's the best way to remove the old gasket without scraping up the mating surface
1979 KZ-750 Twin
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- z1kzonly
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Re: Gasket Removal
23 Jan 2015 06:22 - 23 Jan 2015 06:26bountyhunter wrote:A single edge razor blade and about two hours of time you'll never get back....nickleo373 wrote: Hey everyone
I'm in the process of replacing the valve cover gasket on my 81 KZ550. It doesn't appear that the valve cover has ever been off the bike so the gasket is pretty ripped up and stuck to the two halves of the engine. What's the best way to remove the old gasket without scraping up the mating surface
Were you Guy's been?
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Went thru 25 of these in 40 yrs.
I SOLD OUT! THE KAW BARN IS EMPTY.
More room for The Old Girl, Harley 75 FLH Electra Glide,
Old faithful! Points ign. Bendix Orig. carb.
Starts everytime!
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Last edit: 23 Jan 2015 06:26 by z1kzonly. Reason: spelling
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- nickleo373
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Re: Gasket Removal
26 Jan 2015 16:38
Thanks for the replies
I got most of the gasket off the valve cover using a razor blade, brake cleaner, and hot water. There is an extremely thin layer of gasket still remaining in some areas that wont come off. Are there any other tricks to doing this?
I got most of the gasket off the valve cover using a razor blade, brake cleaner, and hot water. There is an extremely thin layer of gasket still remaining in some areas that wont come off. Are there any other tricks to doing this?
1981 KZ550C LTD
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- 80B4
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Re: Gasket Removal
26 Jan 2015 17:53
I use a very fine sharpening stone and mineral sprits to remove the last trace of an old gasket.
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1978 B3 750
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- 80B4
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Re: Gasket Removal
26 Jan 2015 18:04
I also bit the bullet and bought a KTC ceramic scraper. $36 very well spent.
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1978 Z1R
1978 B3 750
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