Split head gasket vs. a 1 pc. gasket
- elkbuster
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Re: Split head gasket vs. a 1 pc. gasket
12 Apr 2015 00:25PLUMMEN wrote: The copper gaskets are made to be used with o ringed cylinders,theyll leak like a sieve other wise.
I definitely prefer the 1 piece.
How do you know if you have an O-ring cylinder?
1980 KZ 1000 C3
N CENTRAL WA
N CENTRAL WA
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- missionkz
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Re: Split head gasket vs. a 1 pc. gasket
12 Apr 2015 02:13 - 12 Apr 2015 02:17Only know if you pull the head and gaskets to see if there is a larger diameter groove in the cylinder block, between the 2 and 3 piston where the O ring would go.elkbuster wrote:PLUMMEN wrote: The copper gaskets are made to be used with o ringed cylinders,theyll leak like a sieve other wise.
I definitely prefer the 1 piece.
How do you know if you have an O-ring cylinder?
I am trying the one piece this time myself. After a few of these O rings and leaks after a few thousand miles, I'm going to go the other way now.
Bruce
1977 KZ1000A1
2016 Triumph T120 Bonneville
Far North East Metro Denver Colorado
1977 KZ1000A1
2016 Triumph T120 Bonneville
Far North East Metro Denver Colorado
Last edit: 12 Apr 2015 02:17 by missionkz.
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- zed1015
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Re: Split head gasket vs. a 1 pc. gasket
12 Apr 2015 04:18 - 12 Apr 2015 04:23elkbuster wrote:PLUMMEN wrote: The copper gaskets are made to be used with o ringed cylinders,theyll leak like a sieve other wise.
I definitely prefer the 1 piece.
How do you know if you have an O-ring cylinder?
'O' ringing - Commonly known as PIANO WIRING. a shallow groove is machined in to each liner top into which a thin wire is pressed
This wire is left proud of the surface so that it bites in to the copper gasket to create a superior seal.
See the attached pic .
AIR CORRECTOR JETS FOR VM CARBS AND ETHANOL RESISTANT VITON CHOKE PLUNGER SEAL REPLACMENT FOR ALL CLASSIC AND MODERN MOTORCYCLE CARBURETTORS
www.kzrider.com/23-for-sale/611992-air-c...lide-mikunis?start=0
www.kzrider.com/23-for-sale/611992-air-c...lide-mikunis?start=0
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Last edit: 12 Apr 2015 04:23 by zed1015.
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- bluej58
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Re: Split head gasket vs. a 1 pc. gasket
12 Apr 2015 17:57 - 12 Apr 2015 17:59
I missed your post, I have a 78 kz1000 ( bike ) that I swapped out engines last year with a 77 (engine) after rebuilding the bottom half.
I ended up getting the Liska gears and bought them straight from Liska , www.liskas.com/ good people and very fast delivery out of New Jersey
Z1E was back ordered.
Larry C did the head larry@cavanaughracing.com, I can't say enough good about the guy, a true professional that does beautiful work, he has been a huge help with tips on assembly and start up procedures,
And now he is working on a fresh valve to replace the one I bent trying to change the shim using the bat wing. :pinch:
I bought a NOS o ring off of ebay but it came all bent and twisted out of shape and would not sit in the groove so I decided to use the one that came with the Vesrah top end kit , I added a little Ultra black RTV in the groove first and when I took the head back off the o-ring is still in place and looks good.
I went with the 77 jugs that only had around 30,000 miles on them and measured out much better then the 78 with close to 70,000 on it.
I did my own honing with a 320sc ball hone using a big drill running at 450rpm and did 40 - 1 second reps per cylinder and I am very pleased with the results, sorry no good pics with my shitty phone/camera.
I even shaved 3.7 grams off of the inside of # 3 piston, now they are all within 0.2grams of each other, close enough.
Not much left to do
I ended up getting the Liska gears and bought them straight from Liska , www.liskas.com/ good people and very fast delivery out of New Jersey
Z1E was back ordered.
Larry C did the head larry@cavanaughracing.com, I can't say enough good about the guy, a true professional that does beautiful work, he has been a huge help with tips on assembly and start up procedures,
And now he is working on a fresh valve to replace the one I bent trying to change the shim using the bat wing. :pinch:
I bought a NOS o ring off of ebay but it came all bent and twisted out of shape and would not sit in the groove so I decided to use the one that came with the Vesrah top end kit , I added a little Ultra black RTV in the groove first and when I took the head back off the o-ring is still in place and looks good.
I went with the 77 jugs that only had around 30,000 miles on them and measured out much better then the 78 with close to 70,000 on it.
I did my own honing with a 320sc ball hone using a big drill running at 450rpm and did 40 - 1 second reps per cylinder and I am very pleased with the results, sorry no good pics with my shitty phone/camera.
I even shaved 3.7 grams off of the inside of # 3 piston, now they are all within 0.2grams of each other, close enough.
Not much left to do
78 KZ1000 A2A
Last edit: 12 Apr 2015 17:59 by bluej58.
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- SWest
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Re: Split head gasket vs. a 1 pc. gasket
12 Apr 2015 19:18
How did you bend a valve with the bat wing?
Steve
Steve
Z1b1000 1975 Z1b
kzrider.com/forum/11-projects/598262-kz-...-will-it-live#672882
kzrider.com/forum/2-engine/597654-poser?start=240#704229
kzrider.com/forum/11-projects/598262-kz-...-will-it-live#672882
kzrider.com/forum/2-engine/597654-poser?start=240#704229
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- Patton
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Re: Split head gasket vs. a 1 pc. gasket
12 Apr 2015 20:01
Am thinking it doesn't matter whether using a bat-wing, or factory tool, or tie-wraps -- having both valves open at the same time in the same cylinder invites contact by the valves with each other.
Good Fortune!
Good Fortune!

1973 Z1
KZ900 LTD
KZ900 LTD
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- bluej58
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Re: Split head gasket vs. a 1 pc. gasket
13 Apr 2015 03:51Patton wrote: Am thinking it doesn't matter whether using a bat-wing, or factory tool, or tie-wraps -- having both valves open at the same time in the same cylinder invites contact by the valves with each other.
Good Fortune!
Live and learn :whistle:
78 KZ1000 A2A
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