1982 Kawasaki KZ 550 C Ltd new mufflers
- aarb77
-
Topic Author
- Offline
- User
-
Registered
- Posts: 58
- Thanks: 2
1982 Kawasaki KZ 550 C Ltd new mufflers
09 Oct 2014 14:38
I've ordered new slip on mufflers do I have to cut off the old mufflers or do they slip off also. Any pointers would be helpful thank you.
RB
Please Log in or Create an account to join the conversation.
- Janz3n
-
- Offline
- User
-
Registered
- Posts: 119
- Thanks: 2
Re: 1982 Kawasaki KZ 550 C Ltd new mufflers
09 Oct 2014 15:52
just take a look at the mufflers on the bike. are they welded on, or have clamps holding them on?
81 kz305 ltd
Please Log in or Create an account to join the conversation.
- aarb77
-
Topic Author
- Offline
- User
-
Registered
- Posts: 58
- Thanks: 2
Re: Re:1982 Kawasaki KZ 550 C Ltd new mufflers
09 Oct 2014 15:57 - 09 Oct 2014 16:04
They look to be welded on at the muffler will I be okay just cutting them at the weld and slipping on the new ones..Also is there any need for gasket?
RB
Last edit: 09 Oct 2014 16:04 by aarb77.
Please Log in or Create an account to join the conversation.
- Janz3n
-
- Offline
- User
-
Registered
- Posts: 119
- Thanks: 2
Re: 1982 Kawasaki KZ 550 C Ltd new mufflers
09 Oct 2014 17:14
I'll let someone else answer that one. Have yet to replace mufflers on mine but I'll probably be doing it for next season.
Most seem to slip on and use a clamp though.
Most seem to slip on and use a clamp though.
81 kz305 ltd
Please Log in or Create an account to join the conversation.
- aarb77
-
Topic Author
- Offline
- User
-
Registered
- Posts: 58
- Thanks: 2
Re: Re:1982 Kawasaki KZ 550 C Ltd new mufflers
09 Oct 2014 17:21
I'm tearing into it this weekend I will let you know how it goes
RB
Please Log in or Create an account to join the conversation.
- 78z1Joe
-
- Offline
- User
-
Registered
- My man cave is my garage....
- Posts: 85
- Thanks: 21
Re: 1982 Kawasaki KZ 550 C Ltd new mufflers
10 Oct 2014 13:12
Hi, i replaced my mufflers many years ago. Mine were welded on so i needed to cut them off as well. Before you make any cuts, hold the new muffler up to the bike to locate any mounting hangers or supports. Mine had a bracket that bolted on to the passenger footpegs. WHile holding it in place, make a mark on the exhaust pipe of the proper location to make the cut. My slip on mufflers went over the pipes past the crossover tube so I left enough pipe to go inside the muffler to make a tight seal. You may want to remove the exhaust so you can make a clean cut with a tubing cutter for a professional looking cut. A sawzall or band saw would be another alternative. Remember, you can always cut more if necessary. Good luck.
1978 KZ 1000
1982 GS 300 training bike
Previous Rides...
75 RD 350
72 CB 500 Four
72 SL 125
71 CT 70
69 3 1/2 HP mini bike
1982 GS 300 training bike
Previous Rides...
75 RD 350
72 CB 500 Four
72 SL 125
71 CT 70
69 3 1/2 HP mini bike
The following user(s) said Thank You: aarb77
Please Log in or Create an account to join the conversation.
- Patton
-
- Offline
- KZr Legend
-
Registered
- Posts: 18568
- Thanks: 2101
Re: 1982 Kawasaki KZ 550 C Ltd new mufflers
10 Oct 2014 20:42
Depending on condition of the existing stock exhaust system, it may have a market value higher than cost of a new after-market exhaust system.
Of course, hacking and modifying a decent stock system usually zaps its market value.
Good Fortune!
Of course, hacking and modifying a decent stock system usually zaps its market value.
Good Fortune!

1973 Z1
KZ900 LTD
KZ900 LTD
Please Log in or Create an account to join the conversation.
Moderators: Street Fighter LTD