1982 Kawasaki KZ 550 C Ltd new mufflers

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09 Oct 2014 14:38 #650172 by aarb77
I've ordered new slip on mufflers do I have to cut off the old mufflers or do they slip off also. Any pointers would be helpful thank you.

RB

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09 Oct 2014 15:52 #650188 by Janz3n
Replied by Janz3n on topic 1982 Kawasaki KZ 550 C Ltd new mufflers
just take a look at the mufflers on the bike. are they welded on, or have clamps holding them on?

81 kz305 ltd

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09 Oct 2014 15:57 - 09 Oct 2014 16:04 #650189 by aarb77
Replied by aarb77 on topic Re:1982 Kawasaki KZ 550 C Ltd new mufflers
They look to be welded on at the muffler will I be okay just cutting them at the weld and slipping on the new ones..Also is there any need for gasket?

RB
Last edit: 09 Oct 2014 16:04 by aarb77.

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09 Oct 2014 17:14 #650195 by Janz3n
Replied by Janz3n on topic 1982 Kawasaki KZ 550 C Ltd new mufflers
I'll let someone else answer that one. Have yet to replace mufflers on mine but I'll probably be doing it for next season.
Most seem to slip on and use a clamp though.

81 kz305 ltd

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09 Oct 2014 17:21 #650197 by aarb77
Replied by aarb77 on topic Re:1982 Kawasaki KZ 550 C Ltd new mufflers
I'm tearing into it this weekend I will let you know how it goes

RB

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  • 78z1Joe
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10 Oct 2014 13:12 #650272 by 78z1Joe
Replied by 78z1Joe on topic 1982 Kawasaki KZ 550 C Ltd new mufflers
Hi, i replaced my mufflers many years ago. Mine were welded on so i needed to cut them off as well. Before you make any cuts, hold the new muffler up to the bike to locate any mounting hangers or supports. Mine had a bracket that bolted on to the passenger footpegs. WHile holding it in place, make a mark on the exhaust pipe of the proper location to make the cut. My slip on mufflers went over the pipes past the crossover tube so I left enough pipe to go inside the muffler to make a tight seal. You may want to remove the exhaust so you can make a clean cut with a tubing cutter for a professional looking cut. A sawzall or band saw would be another alternative. Remember, you can always cut more if necessary. Good luck.

1978 KZ 1000
1982 GS 300 training bike
Previous Rides...
75 RD 350
72 CB 500 Four
72 SL 125
71 CT 70
69 3 1/2 HP mini bike
The following user(s) said Thank You: aarb77

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10 Oct 2014 20:42 #650309 by Patton
Replied by Patton on topic 1982 Kawasaki KZ 550 C Ltd new mufflers
Depending on condition of the existing stock exhaust system, it may have a market value higher than cost of a new after-market exhaust system.

Of course, hacking and modifying a decent stock system usually zaps its market value.

Good Fortune! :)

1973 Z1
KZ900 LTD

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