need help please

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24 Sep 2014 20:19 - 24 Sep 2014 20:21 #648701 by pdog1980kz750
need help please was created by pdog1980kz750
:( when i go to start my 1980 kz750t i have a grinding noise when i click the starter the starter spins but theres grinding noise is in the cover the the starter gear is cover buy witch is the cover that is next to the clutch peddel what could the problem be please help me out
Last edit: 24 Sep 2014 20:21 by pdog1980kz750.

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24 Sep 2014 22:06 #648714 by bountyhunter
Replied by bountyhunter on topic need help please
Could be the starter clutch.

1979 KZ-750 Twin

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24 Sep 2014 22:46 #648719 by !Seymore
Replied by !Seymore on topic need help please
Yep, sounds like the starter clutch.

pdog, if you'll be wrenching on your ride, you really need to find a service manual. An orig Kawi Service Manual is strongly suggest. Search ebay and look at the back page of the FSM (Factory Service Manual) for your specific model and year. They are specific and you do need to get the right year.

Good luck, keep us posted...

C.
79' KZ650-D2 [fsm] (Max)
83' KZ750-F1 LTD [clymers] (Kay)
82' KZ1100-D1 Specter (another project)
78' KZ650-B2a (J&H, A Project)
91' KZ1000-P (P = parts)

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25 Sep 2014 04:02 - 25 Sep 2014 04:04 #648723 by pdog1980kz750
Replied by pdog1980kz750 on topic need help please
How do i cange the starter clutch do i have to flip the bike over or do i take the cover off on the left side of the engine where the clutch pedal is. let me know i will be renching on it my self
Last edit: 25 Sep 2014 04:04 by pdog1980kz750.

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25 Sep 2014 04:59 - 25 Sep 2014 05:09 #648725 by pdog1980kz750
Replied by pdog1980kz750 on topic need help please
The bike wont kick over if the starter clutch is no good the grinding noise i herd is when i tryed to start the bike with the starter and then i tryed to use the kick starterand i pulled the clutch in and after i did that the kick starter went right to the ground with no efort at all is that normal and do you have to pull the clutch in when you go to start the bike i hope the bike is not to bad to fix i tryed looking for specs. On this bike but i cant seem to find any how do you get to the starter cluth do i take off the cover on the left or the right of the bike.
Last edit: 25 Sep 2014 05:09 by pdog1980kz750.

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25 Sep 2014 05:17 #648729 by TexasKZ
Replied by TexasKZ on topic need help please
1. Get thecorrect factory shop manual before you take anything apart.

2. The only time the bike should be flipped over is when you are crashing.

3. The starter clutch is for the electric starter. The kick start uses a different mechanism.

4. Get the correct factory shop manual before you take anything apart.

1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough

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25 Sep 2014 05:34 #648731 by 650ed
Replied by 650ed on topic need help please

pdog1980kz750 wrote: How do i cange the starter clutch do i have to flip the bike over or do i take the cover off on the left side of the engine where the clutch pedal is. let me know i will be renching on it my self


My 3 recommendations:
1. Don't even THINK about working on the bike without the Kawasaki Service Manual in your hands!
2. Don't even THINK about working on the bike without the Kawasaki Service Manual in your hands!
3. Don't even THINK about working on the bike without the Kawasaki Service Manual in your hands!

I'm not joking. Ed

1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)

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25 Sep 2014 06:09 - 25 Sep 2014 06:17 #648737 by martin_csr
Replied by martin_csr on topic need help please
One more thing.

4. Don't even THINK about flipping the bike over. :laugh:

How do i change the starter clutch? Do I have to flip the bike over? or do i take the cover off on the left side of the engine where the clutch pedal is. let me know i will be renching on it my self


79/80 Kawasaki KZ750 Motorcycle OEM Factory Repair Workshop Service Manual
Last edit: 25 Sep 2014 06:17 by martin_csr.

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25 Sep 2014 06:57 #648741 by KZB2 650
Replied by KZB2 650 on topic need help please
Mine decided to go bad this year .... and I just had it apart last year :pinch:

Have seen a guy that did his from the bottom and one guy put his bike on the side but not me ..... I'll be pulling the motor again. Expect around 230 to 250 bucks if you replace the unit and gear, ( which most say you should) pan gasket, o rings, clutch hub nut , thrust washers, oil, filter, clutch holder tool etc......clutch basket needs to come off along with oil pan, and oil pump to get to it.

My Clymer manual explains it better and shows the job better than the factory manual but others might not agree. Anyway good luck and get a few more ideas by Goggling or Binging the job. ;)

1978 KZ650 b-2
700cc Wiseco kit 10 to 1.
1980 KZ750 cam, ape springs, stock clutch/ Barnett springs.
Vance and Hines Header w/ comp baffle and Ape pods, Dyna S and green coils, copper wires.
29MM smooth bores W/ 17.5 pilots, 0-6s and 117.5 main
16/42 gearing X ring chain and alum rear JT sprocket.

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25 Sep 2014 08:02 #648757 by pdog1980kz750
Replied by pdog1980kz750 on topic need help please
Ok thanks guys i got the factory manul down loaded on my phone in a pdf file im going to tear the whole motor down and rebuilt and re paint the bilke im try to find all new parts for my bike i should have it done in a week or so ordering all the parts this weekend will enjoy building the bike to brand new condition its my frist bike ive ever ownd

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