dowel down the crankcase

  • Zaddict
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15 Aug 2014 13:58 - 15 Aug 2014 14:27 #644075 by Zaddict
dowel down the crankcase was created by Zaddict
I may have lost a camshaft dowel down the crankcase. I'm not sure, but I can't find it anywhere and there was a just enough space around the rag I had stuffed in there that it could have fallen through. Should I just shoot myself now or is there another option? I did try sticking a magnet down there and came up with nothing. I'm not sure it fell, just being cautious.

Lesson learned, when frustrated take it slow anyway.

1990 Zephyr zr550 B1
Wiseco 615cc kit
zx550 cams
SPII ignition system
Kerker stainless steel race exhaust with 1.5" competition baffle
K&N Air Filter...
Last edit: 15 Aug 2014 14:27 by Zaddict.

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  • guitargeek
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15 Aug 2014 14:21 #644078 by guitargeek
Replied by guitargeek on topic dowel down the crankcase
Drop the oil pan.

1980 KZ750-H1 (slightly altered)
1987 KZ1000-P6 "Ponch"
1979 GS1000 "Dadzuki"
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15 Aug 2014 14:26 #644079 by Zaddict
Replied by Zaddict on topic dowel down the crankcase
Is that it? Looking online and people are talking about taking all kinds of stuff apart but haven't seen anything specific to KZs.

Maybe I'll live.

1990 Zephyr zr550 B1
Wiseco 615cc kit
zx550 cams
SPII ignition system
Kerker stainless steel race exhaust with 1.5" competition baffle
K&N Air Filter...

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15 Aug 2014 14:30 #644080 by guitargeek
Replied by guitargeek on topic dowel down the crankcase
This is why I only do motor work indoors in my shop, where it's clean and well-lit.

What're you doing to the motor, anyway?

1980 KZ750-H1 (slightly altered)
1987 KZ1000-P6 "Ponch"
1979 GS1000 "Dadzuki"

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15 Aug 2014 14:38 #644082 by Zaddict
Replied by Zaddict on topic dowel down the crankcase
Nothing fancy, just adjusting valves and trying to fix an oil leak.

Yeah, indoors and light sounds nice.

1990 Zephyr zr550 B1
Wiseco 615cc kit
zx550 cams
SPII ignition system
Kerker stainless steel race exhaust with 1.5" competition baffle
K&N Air Filter...

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16 Aug 2014 06:02 - 16 Aug 2014 06:02 #644174 by Tyrell Corp
Replied by Tyrell Corp on topic dowel down the crankcase
you really need to find that dowel, torch and magnetic probe tool to start, drop oil pan next.

Hopefully you dropped through one of the inner cylinder holes and it will probably fall through into the oil pan, either way you need to find it otherwise it could make a mess of your engine and you.

1980 Gpz550 D1, 1981 GPz550 D1. 1982 GPz750R1. 1983 z1000R R2. all four aces
Last edit: 16 Aug 2014 06:02 by Tyrell Corp.

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16 Aug 2014 08:56 - 16 Aug 2014 09:17 #644182 by Zaddict
Replied by Zaddict on topic dowel down the crankcase
Praise Jesus I found the dowel!!! It hadn't even fallen in!!

What's the purpose of those things anyway? It seems like they are almost designed to come out of their holes when you pick up the cam caps and fall into crevices.

1990 Zephyr zr550 B1
Wiseco 615cc kit
zx550 cams
SPII ignition system
Kerker stainless steel race exhaust with 1.5" competition baffle
K&N Air Filter...
Last edit: 16 Aug 2014 09:17 by Zaddict.

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16 Aug 2014 12:40 #644193 by guitargeek
Replied by guitargeek on topic dowel down the crankcase

Zaddict wrote: What's the purpose of those things anyway?

Indexing, to make sure everything lines up precisely.

1980 KZ750-H1 (slightly altered)
1987 KZ1000-P6 "Ponch"
1979 GS1000 "Dadzuki"

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16 Aug 2014 18:06 #644212 by 4TheKZ1000
Replied by 4TheKZ1000 on topic dowel down the crankcase
I dropped a c-clip down the center hole. I had a telescopic magnet and stuck it down the center to oil pan and moved it around. When I pulled it out, the c-clip was on the end......sweet!

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17 Aug 2014 08:29 #644249 by RonKZ650
Replied by RonKZ650 on topic dowel down the crankcase
I dropped one of the dowels from the top idler down there and just left it there and made my own dowel out of a piece of thin wall tubing. Finally had oil leaks from the three orings between the pan and case so removed the pan and the dowel was sitting there, so I retired my home made piece after 100,000 miles or so.

321,000 miles on KZ's that I can remember. Not going to see any more.

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