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'80 440. Clutch Release ... how does it work?
- TireKikr
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18 Jul 2014 17:28 #640547
by TireKikr
1980 KZ440 LTD w/ 5600 miles
1981 KZ440 "Bobber"
'80 440. Clutch Release ... how does it work? was created by TireKikr
Removed Drive Chain Guard to install a new chain and rushed in to it, and now clutch won't release. Question is, how does the clutch release apply pressure to the rod that goes through the block to the clutch? Mine appears to only spin around the rod. Either I'm reassembling it wrong, or there is some sort of lever or wedge that applies force to that rod when the clutch release lever spins. Did I un-seat the rod (see photo with measurement)? Or, did I lose a part somewhere on my garage floor? Someone please help.....I'm stuck in Neutral here.
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1980 KZ440 LTD w/ 5600 miles
1981 KZ440 "Bobber"
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- TexasKZ
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19 Jul 2014 06:51 #640582
by TexasKZ
1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough
Replied by TexasKZ on topic '80 440. Clutch Release ... how does it work?
Did you remove the pushrod when you changed the chain and sprocket? If so, the ball bearing (#21 in the last pic) may have fled the scene.
1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough
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19 Jul 2014 07:00 #640584
by TexasKZ
1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough
Replied by TexasKZ on topic '80 440. Clutch Release ... how does it work?
To answer your actual question, the release mechanism contains three bearings that are captured in ramped depressions. When the cable is pulled, the rotation of the mechanism forces the ball bearings up their ramps, thus forcing the adjustment screw into t*e rod that pushes the bearing into a plate that separates the clutch pack. eieio.
1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough
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19 Jul 2014 08:47 #640590
by TireKikr
1980 KZ440 LTD w/ 5600 miles
1981 KZ440 "Bobber"
Replied by TireKikr on topic '80 440. Clutch Release ... how does it work?
Thx, TKZ. Is the ball (21) accessible on the other side without pulling the clutch assembly?
1980 KZ440 LTD w/ 5600 miles
1981 KZ440 "Bobber"
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