valve lapping

More
30 Jun 2014 07:49 #638446 by koloj
valve lapping was created by koloj
It seems not matter how much I lap them I do a water test and little leaks I have course and fine compound and they all sound set noise wise is that normal or should they be like super super tight...input would be great also water stay in the head chamber not like It drains like super quick

Please Log in or Create an account to join the conversation.

More
30 Jun 2014 07:56 #638448 by Patton
Replied by Patton on topic valve lapping

koloj wrote: It seems not matter how much I lap them I do a water test and little leaks I have course and fine compound and they all sound set noise wise is that normal or should they be like super super tight...input would be great also water stay in the head chamber not like It drains like super quick


If this means extended sessions with valve grinding compound, that isn't the proper way to achieve acceptable valve seating, and probably did more damage than good.

Good Fortune! :)

1973 Z1
KZ900 LTD
The following user(s) said Thank You: PLUMMEN

Please Log in or Create an account to join the conversation.

More
30 Jun 2014 14:25 #638487 by koloj
Replied by koloj on topic valve lapping
That didn't answer my question how tight are they suppose to be my manual says enough were no leaking...I basically checked today and wasn't no leaking....funny thing is I have another bike got for parts that was running perfect just had messed up transfer and valves leaked with water in the ports

Please Log in or Create an account to join the conversation.

More
30 Jun 2014 14:57 #638492 by undiablo
Replied by undiablo on topic valve lapping
Did you use prussian blue to check a perfect valve seat?

Kawasaki KZ 750/4 LTD 1981
Kawasaki KLR 650 2011
Argentina - Buenos Aires

Please Log in or Create an account to join the conversation.

More
30 Jun 2014 15:30 #638495 by baldy110
Replied by baldy110 on topic valve lapping
If you are lapping them by hand they can take awhile to set and yes a perfect seal is wanted. If he is getting leaks with water then prussian blue isn't going to tell him anything he does not already know.
The following user(s) said Thank You: PLUMMEN

Please Log in or Create an account to join the conversation.

More
30 Jun 2014 16:30 - 30 Jun 2014 16:39 #638502 by nads.com
Replied by nads.com on topic valve lapping
As you lap the valve, you should see a margin form in the middle of the 45.
At first it will appear thin and inconsistent. With some more lapping and checking,
it will widen until it turns into a distinct band consistant all the way around. A thin margin
on one side and wide the other is a valve seat needing cut. If the valve doesn't seal after
much lapping it will develop a receiver groove and need to be cut. At the point of perfect
margin forming you can test ithe seal by inserting the valve., filling the chamber with water,
hold down the valve and shoot air into the intake, You should see tiny bubbles and few, if
the margin was close. A little more lapping and the valve should not leak ANY bubbles.
A very slight amount removed from the valve or seat makes quick work of lapping in
quickly and completely. Valve clearance doesn't tend to change ounce its shimmed ,
after lapping. If your using fine it can take a while to cut in, I use a coarser grit and it
can take a while as well, If the valve has nitride surface it would take all day with fine grit.
When the valve and seat are cut generally nice to excellent, the valve lap and seal is
quick, NO more dreaded bubbles.
Last edit: 30 Jun 2014 16:39 by nads.com.

Please Log in or Create an account to join the conversation.

More
30 Jun 2014 17:57 - 30 Jun 2014 18:04 #638506 by Patton
Replied by Patton on topic valve lapping
Per FSM:



Where an otherwise serviceable valve isn't properly seating, cutting is often a necessary prerequisite to restore the mating surfaces, which is followed by judicious lapping -- not extended prolonged lapping -- to perfect the sealing.

Good Fortune! :)

1973 Z1
KZ900 LTD
Attachments:
Last edit: 30 Jun 2014 18:04 by Patton.

Please Log in or Create an account to join the conversation.

More
30 Jun 2014 19:30 #638522 by PLUMMEN
Replied by PLUMMEN on topic valve lapping
If you have access to an air compressor take the assembled head and sit it on the bench with exhaust ports pointing up.
Fill the exhaust ports full of solvent if you have it,if not I suppose water will work.
Take your air hose with a blower and blow air around edge of valve face where it meets valve seat,watch for bubbles in port as you check each valve.
If you don't see any bubbles your good,flip head over and repeat on the intakes.
Make sure to measure your valve springs while its apart,the way the 650s get wound up id definitely check the springs.
As far as lapping valves I only suggest it as a finish after a valve job,30 years ago when these motors were reasonably new it wasn't a big deal.
But if you try and straighten up a really bad valve by lapping it Id be willing to bet youll just end up screwing up a valve seat. ;)

Still recovering,some days are better than others.
The following user(s) said Thank You: Patton

Please Log in or Create an account to join the conversation.

More
09 Jul 2014 06:35 #639412 by koloj
Replied by koloj on topic valve lapping
Check for bubbles with springs on or off

Please Log in or Create an account to join the conversation.

More
09 Jul 2014 08:40 #639420 by PLUMMEN
Replied by PLUMMEN on topic valve lapping
Springs on,head assembled. :)

Still recovering,some days are better than others.

Please Log in or Create an account to join the conversation.

More
09 Jul 2014 12:42 #639454 by oldzed
Replied by oldzed on topic valve lapping
Some will not agree with this but...

For years when we ground in 2 valve heads we always put a round headed chisel on the centre of the valve and gave it a LIGHT , and I repeat LIGHT, tap with a hammer. It helped seat the valve fully for testing..

Nowadays with modern multivalve heads with tiny exotic valves we don't do this.

Please Log in or Create an account to join the conversation.

More
09 Jul 2014 13:17 - 09 Jul 2014 13:26 #639458 by LarryC
Replied by LarryC on topic valve lapping

oldzed wrote: Some will not agree with this but...

For years when we ground in 2 valve heads we always put a round headed chisel on the centre of the valve and gave it a LIGHT , and I repeat LIGHT, tap with a hammer. It helped seat the valve fully for testing..

Nowadays with modern multivalve heads with tiny exotic valves we don't do this.


You fooled yourself if you think that did anything helpful.

Larry C.
Last edit: 09 Jul 2014 13:26 by LarryC.

Please Log in or Create an account to join the conversation.

Powered by Kunena Forum