Exhaust question 82 kz750ltd

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20 Jun 2014 13:28 #637300 by dom2570
Exhaust question 82 kz750ltd was created by dom2570
I removed my exhaust today. My manual says I'm supposed to have gaskets on my exhaust, but I didn't see any. Before a jam a new set in I wanted to make sure there isn't a set already in that has just attached itself to the bike. What do you guys think. I know it probably a stupid question so thanks in advance for the help. ;)

Whip it like a mule!

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20 Jun 2014 13:29 #637301 by dom2570
Replied by dom2570 on topic Exhaust question 82 kz750ltd

dom2570 wrote: I removed my exhaust today. My manual says I'm supposed to have gaskets on my exhaust, but I didn't see any. Before a jam a new set in I wanted to make sure there isn't a set already in that has just attached itself to the bike. What do you guys think. I know it probably a stupid question so thanks in advance for the help. ;)


Whip it like a mule!
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20 Jun 2014 13:44 #637303 by dom2570
Replied by dom2570 on topic Exhaust question 82 kz750ltd
Got the balls to tap them with a screw driver. Seems that the PO used some kinda of adhesive on them. With a little coaxing I got them to pop on out.

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20 Jun 2014 13:50 #637304 by pete greek1
Replied by pete greek1 on topic Exhaust question 82 kz750ltd
Do you have a pick set, like this www.harborfreight.com/media/catalog/prod.../i/m/image_16048.jpg
or use a small screwdriver & see if you can feel & pull them out, Be careful not to doult there were none in there, your exhaust would have been leaking
hard to tell with the pics. but those black rings look like they could be them
Pete

1980 LTD 1000..,1976 LTD 900, have the 1000&900 now. the rest are previous= 1978 KZ 650 B.., 1980 Yamaha XT 500..,1978 Yamaha DT 400.., 1977 Yamaha yz 80..,Honda trail ct 70.., Honda QA 50...5-1/2 hp brigs & straton CAT chopper mini bike...3-1/2 hp mini bike (WHEN GAS WAS ABOUT 45 CENTS A GALLON)!!!!

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20 Jun 2014 13:52 #637305 by undiablo
Replied by undiablo on topic Exhaust question 82 kz750ltd
It seems so... gasket are difficult to keep in place when fitting exhaust headers. It is not a one man job... but a little grease helps to stick them there for a while.

Kawasaki KZ 750/4 LTD 1981
Kawasaki KLR 650 2011
Argentina - Buenos Aires

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20 Jun 2014 14:26 #637312 by MFolks
Replied by MFolks on topic Exhaust question 82 kz750ltd
I use some heavy grease to hold my bike's exhaust gaskets in place, whenever I've got the exhaust system off. To hold the "Keepers"(the half moon shaped parts), I use either masking tape, or rubber bands to hold the parts together. It'll smell for a short while, but not very long.

1982 GPZ1100 B2
General Dynamics/Convair 1983-1993
GLCM BGM-109 Tomahawk, AGM-129A Advanced Cruise Missile (ACM)

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20 Jun 2014 15:09 - 21 Jun 2014 07:21 #637317 by martin_csr
Replied by martin_csr on topic Exhaust question 82 kz750ltd
Use wheel bearing grease as a glue. I tighten the nuts alternately in pairs & gradually by hand & by feel without over tightening. Then the muffler nuts. Then go on a test ride & retighten the nuts by hand. The torque for the exhaust holder nuts is in INCH/lbs, so do not over tighten them.
Last edit: 21 Jun 2014 07:21 by martin_csr.

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20 Jun 2014 15:56 #637321 by JR
Replied by JR on topic Exhaust question 82 kz750ltd
From the first picture in dom2750s post above I wondered the exhaust gaskets were the thicker type Yamaha gaskets.


1980 kz750E1, Delkevic exhaust
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20 Jun 2014 16:17 #637324 by dom2570
Replied by dom2570 on topic Exhaust question 82 kz750ltd
They were the standard copper type gasket. Cylinder 1-3 came out pretty easy with the help of a jewelers screwdriver; however cylinder 4 was a pain in the ass. Of course it was the first one I tried which is why I questioned if there were any in the first place.

I didn't have any issues getting the new ones in, but I will have to try that grease tip in the future if I run into problems.

Whip it like a mule!
The following user(s) said Thank You: undiablo

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