Houston we have a problem

More
05 Jun 2014 16:44 #635502 by Beaner242
Houston we have a problem was created by Beaner242
Bought new valve cover gasket and am checking the valves while I have it off. first one was right on at .05mm according to manual. the rest are all tight, as in cant get a .04mm gauge in there and that is the smallest gauge I have. Whats the problems im facing with the valves to tight?

1982 KZ1000K LTD Chopper

Please Log in or Create an account to join the conversation.

More
05 Jun 2014 17:45 #635505 by Nebr_Rex
Replied by Nebr_Rex on topic Houston we have a problem
Reshim, your not doing your engine any good.

.

2002 ZRX1200R
81 GPz1100
79 KZ1000st daily ride
79 KZ1000mk2 prodject
78 KZ650sr
78 KZ650b
81 KZ750e
80 KZ750ltd
77 KZ400/440 cafe project
76 KZ400/440 Fuel Injected

www.dotheton.com/forum/index.php?topic=39120.0


.

Please Log in or Create an account to join the conversation.

More
05 Jun 2014 18:14 #635509 by Beaner242
Replied by Beaner242 on topic Houston we have a problem
do I need the shim removal tool or is there a way to do it without it?

1982 KZ1000K LTD Chopper

Please Log in or Create an account to join the conversation.

More
05 Jun 2014 19:31 #635524 by Patton
Replied by Patton on topic Houston we have a problem
Do a search for batwing, which should produce some informative threads.

Good Fortune! :)

1973 Z1
KZ900 LTD

Please Log in or Create an account to join the conversation.

More
05 Jun 2014 20:19 #635531 by kaw-a-holic
Replied by kaw-a-holic on topic Houston we have a problem
No eBay APP ID and/or Cert ID defined in Kunena configurationYou have to buy the shims any, the tool is cheap.


Jon
1977 KZ1000a1
Mesa, AZ
Phoenix Fighter Project

Please Log in or Create an account to join the conversation.

More
05 Jun 2014 20:47 #635535 by bountyhunter
Replied by bountyhunter on topic Houston we have a problem

Beaner242 wrote: Bought new valve cover gasket and am checking the valves while I have it off. first one was right on at .05mm according to manual. the rest are all tight, as in cant get a .04mm gauge in there and that is the smallest gauge I have. Whats the problems im facing with the valves to tight?

Burn a valve seat = head is destroyed

1979 KZ-750 Twin

Please Log in or Create an account to join the conversation.

More
05 Jun 2014 21:01 #635537 by Beaner242
Replied by Beaner242 on topic Houston we have a problem
thanks Kawaholic and bounty. Ive been on Z1 and they have that tool for 8 bucks. looks like that's the way ill be going. Now to figure out which shims to get.

1982 KZ1000K LTD Chopper

Please Log in or Create an account to join the conversation.

More
05 Jun 2014 22:02 #635542 by kaw-a-holic
Replied by kaw-a-holic on topic Houston we have a problem
Do you have a service manual. It tells you how to figure out the shims needed based on what size you have and +/- space at the shim. What year and model to you have?

Jon
1977 KZ1000a1
Mesa, AZ
Phoenix Fighter Project

Please Log in or Create an account to join the conversation.

More
05 Jun 2014 22:26 #635543 by Haybus
Replied by Haybus on topic Houston we have a problem
I couldn't bring myself to spend $8 + $7 for shipping for a bent screwdriver and a flat piece of metal. If I had been purchasing something else at the time, then no problem with $8. Kind of hard to figure out what shims you need if you have some no gap situations. Made my own batwing tool from 0.125" aluminum and used a plain old flat screwdriver. Works perfectly. Suggest diagramming the shims and gaps by location, then look up the new shims on the chart and write them on the diagram. You'll probably be able to move a shim or two to new locations. I adjusted 6 valves but only bought 3 shims.

Alan

1976 KZ900 LTD (sort of)
2005 FJR
2009 Hayabusa
www.kzrider.com/forum/11-projects/557845...-streetfighter-build
The following user(s) said Thank You: wireman

Please Log in or Create an account to join the conversation.

More
05 Jun 2014 22:36 #635544 by Beaner242
Replied by Beaner242 on topic Houston we have a problem
82 1000 ltd. I was wondering if it wouldn't be easier to pull the cam holders off to get the shims out just to figure out which ones I need?

1982 KZ1000K LTD Chopper

Please Log in or Create an account to join the conversation.

More
06 Jun 2014 00:40 #635547 by bountyhunter
Replied by bountyhunter on topic Houston we have a problem
Make sure you have some calipers so you can mic the shim thickness. Some have the number rubbed off and some are marked off.

1979 KZ-750 Twin

Please Log in or Create an account to join the conversation.

More
06 Jun 2014 00:43 #635548 by bountyhunter
Replied by bountyhunter on topic Houston we have a problem

Beaner242 wrote: 82 1000 ltd. I was wondering if it wouldn't be easier to pull the cam holders off to get the shims out just to figure out which ones I need?

Some shops did it that way. It takes longer to keep R+R the camshafts, but the real danger is how easy it is to strip the cam cap bolts from repeated going in and out.

1979 KZ-750 Twin

Please Log in or Create an account to join the conversation.

Powered by Kunena Forum