Engine dies as soon as I engage the clutch
- Russ73
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Engine dies as soon as I engage the clutch
31 May 2014 21:08
My 96 kz1000 p has had some oil leaks. I bought it two years ago and have been running it ever since. I've replaced many parts with success however I have recently failed and I'm not sure how. I had a carb that kept overflowing while I was on a 3500 mile ride last summer. Finally I decided to remove the carbs and clean them. With all the room available I thought it would be a great idea to replace all the o-rings. So the air breather, the oil pressure sensor and the cam chain tensioner all have new orings. Now the bike starts and sounds a bit funny, but the problem is that it dies as soon as the clutch is engaged. How bad did I mess up?
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- weales
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Re: Engine dies as soon as I engage the clutch
01 Jun 2014 00:15
G'day Russ, maybe the safety cutout switch on the side-stand is not operating properly? ... ie If you try to take off with the stand down this kills the engine - maybe it was disturbed during rebuild or it has failed....?
Current Project
1968 Norton P11A Desert Sled
Other bike (and daily ride)
2004 Yamaha FZR 600
Previous Bikes
78 Z1-R (resto)
91 Zephyr 750
73 Mach IV (Resto)
78 Z1-R
78 Z1-R (stolen)
76 Z900
76 Z650
73 Mach IV
72 Mach III
1968 Norton P11A Desert Sled
Other bike (and daily ride)
2004 Yamaha FZR 600
Previous Bikes
78 Z1-R (resto)
91 Zephyr 750
73 Mach IV (Resto)
78 Z1-R
78 Z1-R (stolen)
76 Z900
76 Z650
73 Mach IV
72 Mach III
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- Old Man Rock
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Re: Engine dies as soon as I engage the clutch
01 Jun 2014 05:06
Worked on a 2002 Police Special w/exact same issue.... Switch on bottom side of clutch perch (handle bar)...

1976 KZ900-A4
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter
Phoenix, Az
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter
Phoenix, Az
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- Russ73
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Re: Engine dies as soon as I engage the clutch
01 Jun 2014 13:08
I charge that I have installed the wedge pin incorrectly. I will confirm soon.
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- Russ73
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Re: Engine dies as soon as I engage the clutch
01 Jun 2014 17:59
Incorrectly installed-yes. Fix-no. One MUST rotate the engine to top dead center BEFORE removing the tensioner. If you do not do this you will probably mess up the cam timing.
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