KZ650 won't shift into third

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12 Apr 2014 09:09 #628788 by fatgoatee
KZ650 won't shift into third was created by fatgoatee
New guy on the forum here and I need some help.

I have a 1979 KZ650B. I have only had the bike for about a year and a half and love the bike. So towards the end of riding time last year my clutch cable snapped right at the shifter handle. I stored the bike and it been sitting till yesterday when I finally got time to get the new clutch cable in. I haven't really done the adjustment as said in the service manual, but I did adjust to what the old cable was set at for the time being (laid them side by side and set the adjustment nut to the same length). So the issue I am having is that when riding it'll shift in first and second just fine but won't shift into third. I'm pretty sure the shift pedal is supposed to be spring loaded but I can't remember if was spring loaded last year. I shift up from first to second just fine, then when I go to shift again the pedal doesn't move up. Like it is at its max travel. I'm thinking I lost or a spring got broken at sometime that is preventing the pedal from returning to home position so I can shift to the higher gear.

Any ideas or help?

Thank you.

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12 Apr 2014 15:54 #628815 by JR
Replied by JR on topic KZ650 won't shift into third
I'm not familiar with the 650 but would think it is similar to the 750/4
I would strongly suggest you start by following the procedure in the manual rather than comparing measurements to the old cable. It that works then great and if not then you have a good base from which to investigate further.

1980 kz750E1, Delkevic exhaust

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12 Apr 2014 20:14 - 12 Apr 2014 20:16 #628829 by rstnick
Replied by rstnick on topic KZ650 won't shift into third
This post might be of some help.
It talks about the spring on the shift pawl?

forums.kz650.info/index.php?topic=5183.msg46679#msg46679

[IMG

Rob
CANADA

Need a key for your Kawasaki? PM me

1978 KZ650 C2, 130K kms, Delkevic ex, EI, CVK32, PMC easy clutch, ATK fork brace, steering damper, braced swingarm, 18" Z1R front wheel.
2000 ZRX1100
2011 Ninja 250R
2005 z750s
Last edit: 12 Apr 2014 20:16 by rstnick.

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13 Apr 2014 11:14 #628884 by zukdave
Replied by zukdave on topic KZ650 won't shift into third
In Rob's pic just above his red box the two round pin
looking thing's in the cut out are the return spring for the shifter.
If the lower one break's in would loose return on the up shift
if not all spring return.

1980 KZ650 F1
ZX750A1 motor.
Wiseco 810cc kit.
Zukiworks racing ported head.
VM 29 smooth bore's.
Dyna 2000 Ign. w/Dyna mini coil's
APE cylinder stud's and nut's.
APE valve spring's.
APE Track King clutch.
V/H KZ1000 sidewinder.
3.5x18 laced to a KZ1000 disk hub.
150/60/18 Shinko 006 Podium.
63" wheel base.

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14 Apr 2014 10:31 #628994 by fatgoatee
Replied by fatgoatee on topic KZ650 won't shift into third
Thanks guys. I'm pretty sure it is that spring. I'm gonna have to get it into my mechanic to get torn apart just to make sure.

Thanks again.

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