1983 kz440 won't Rev up

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05 Apr 2014 09:21 #627952 by Shawn420
1983 kz440 won't Rev up was created by Shawn420
So I have had this bike for a few years now and think it's about time to get it running. It will start up and idle nicely. When you try to Rev it up it will spit and sputter it's way up to around 6-7000 rpm and it sounds horrible. I had the carbs off and cleaned them really meticulously. That improved it a bit but still running really rough and slow to Rev. What should I be checking? Timing? Valves? How do I tell if the timing advancer is functioning properly? Anything you guy's could tell this newbie would be much appreciated. I do all the work on my snowmobile but not very familiar with bikes. Thanks in advance for your help.
Shawn

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05 Apr 2014 10:07 #627959 by loudhvx
Replied by loudhvx on topic 1983 kz440 won't Rev up
It could be timing advancer, main or secondary jetting, or enricher circuit, or torn diaphragms on the carb slides, and probably a few other things, even fuel flow.

If it idles fine, it's probably not the valves.

If you don't have a manual, I would get one, as that will help with all of the above.

You need a timing light to verify the proper advance.

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05 Apr 2014 16:19 #627978 by martin_csr
Replied by martin_csr on topic 1983 kz440 won't Rev up
Is the stock airbox & air filter installed?

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06 Apr 2014 08:16 #628045 by Shawn420
Replied by Shawn420 on topic 1983 kz440 won't Rev up
The airbox is there but there is not a filter.

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06 Apr 2014 10:41 #628061 by Nebr_Rex
Replied by Nebr_Rex on topic 1983 kz440 won't Rev up

Shawn420 wrote: The airbox is there but there is not a filter.


The filter is just a piece of foam.

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2002 ZRX1200R
81 GPz1100
79 KZ1000st daily ride
79 KZ1000mk2 prodject
78 KZ650sr
78 KZ650b
81 KZ750e
80 KZ750ltd
77 KZ400/440 cafe project
76 KZ400/440 Fuel Injected

www.dotheton.com/forum/index.php?topic=39120.0


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06 Apr 2014 11:31 - 06 Apr 2014 16:27 #628066 by martin_csr
Replied by martin_csr on topic 1983 kz440 won't Rev up
I whould install the air filter. There should be a filter element case to hold the filter element & an airbox cap. Make sure the airbox cap is secured correctly. The KZ440 is known to need a properly installed stock airbox to run right.
Last edit: 06 Apr 2014 16:27 by martin_csr.

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