Alt. and ignition cover removal?

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24 Mar 2014 13:35 #626391 by Serpent7
Alt. and ignition cover removal? was created by Serpent7
This weekend I tried removing my left and right (alt. and gin. covers) engine covers, and caught hell removing them. I got my dyna inanition stuff off, and unbolted the hex bolts. tugged on it a little bit and nothing. I'll snap some pics and post but what am I doing wrong?

Thanks.

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79 Kawasaki KZ1000 st
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24 Mar 2014 15:03 #626404 by slayer61
Replied by slayer61 on topic Alt. and ignition cover removal?
Are you saying that the right side came off, but not the left (from the seated position)? There are magnets on the left side that spin around with the motor, and you have to overcome the pull of the magnets, provided you have all the bolts out, of course.

Don't be ridiculous! It's only a flesh wound!

[strike]Wife's little bike... 1984 GPZ 550 Kerker and DynaJet stage I kit[/strike]
Wife's BIG bike......[strike] 1981 GPZ 1100 Kerker and [strike]factory FI[/strike] Mikuni RS34s W/ K&N pods[/strike] SOLD
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25 Mar 2014 08:58 #626514 by Serpent7
Replied by Serpent7 on topic Alt. and ignition cover removal?

slayer61 wrote: Are you saying that the right side came off, but not the left (from the seated position)? There are magnets on the left side that spin around with the motor, and you have to overcome the pull of the magnets, provided you have all the bolts out, of course.


So, once I take all the bolts out I can pull on it and not brake anything, even if its still connected to the alt.?

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97 Honda Shadow Spirit
79 Kawasaki KZ1000 st
79 Volkswagen Transporter
73 Volkswagen Thing

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25 Mar 2014 09:46 - 25 Mar 2014 09:50 #626521 by slayer61
Replied by slayer61 on topic Alt. and ignition cover removal?
Sure. The "rotor" (so called because it rotates) is a collection of magnets that is bolted to the end of the crank shaft. The "stator" (so called because it's stationary) has the windings on it. They (the windings) will have 3 wires coming from them that will need to be unplugged at some point, but, that's all there is to it!

Keep in mind, I don't have a manual in front of me, and I'm NOT a Kawasaki technician. These are general comments based on my experience with other bikes and 20+ years as an electrician working in power plants.

We have at work 3 "stators" and "rotors" combined making almost 100MW
Paul

Don't be ridiculous! It's only a flesh wound!

[strike]Wife's little bike... 1984 GPZ 550 Kerker and DynaJet stage I kit[/strike]
Wife's BIG bike......[strike] 1981 GPZ 1100 Kerker and [strike]factory FI[/strike] Mikuni RS34s W/ K&N pods[/strike] SOLD
Last edit: 25 Mar 2014 09:50 by slayer61.

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07 Apr 2014 13:46 #628222 by Serpent7
Replied by Serpent7 on topic Alt. and ignition cover removal?
Sandblasted! Getting ready for chrome powder coat!

19 Audi Q5
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97 Honda Shadow Spirit
79 Kawasaki KZ1000 st
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73 Volkswagen Thing
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07 Apr 2014 14:01 #628229 by slayer61
Replied by slayer61 on topic Alt. and ignition cover removal?
Sweet! You got it off then! Well done.

Don't be ridiculous! It's only a flesh wound!

[strike]Wife's little bike... 1984 GPZ 550 Kerker and DynaJet stage I kit[/strike]
Wife's BIG bike......[strike] 1981 GPZ 1100 Kerker and [strike]factory FI[/strike] Mikuni RS34s W/ K&N pods[/strike] SOLD
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08 Apr 2014 07:26 #628315 by Serpent7
Replied by Serpent7 on topic Alt. and ignition cover removal?

slayer61 wrote: Sweet! You got it off then! Well done.


LOL, no… I cheated, I bought a used set. Its dangling though… Do I get at least a constellation prize?

19 Audi Q5
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97 Honda Shadow Spirit
79 Kawasaki KZ1000 st
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73 Volkswagen Thing

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08 Apr 2014 07:32 #628316 by Grumpy Ole Artist
Replied by Grumpy Ole Artist on topic Alt. and ignition cover removal?
Never Heard of "Chrome Powder coat" make sure and post pix of that! Just an FYI...You may already be aware, but those covers will polish up like chrome...takes some time and a lot of elbow grease, but once done, real easy to maintain...

1978 KZ650 B2
Former rides...1976 CB360T, 1985 Shadow 700, 1985 GPZ750Turbo
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08 Apr 2014 08:43 - 08 Apr 2014 08:45 #628324 by Serpent7
Replied by Serpent7 on topic Alt. and ignition cover removal?

Grumpy Ole Artist wrote: Never Heard of "Chrome Powder coat" make sure and post pix of that! Just an FYI...You may already be aware, but those covers will polish up like chrome...takes some time and a lot of elbow grease, but once done, real easy to maintain...


I know. Everyone does the polished stuff. I wanted to do it a little different. I'm building my bike for "looks". I won't folks to see it, point, and ask, what's that, while keeping it looking date specific, and have that OME +, mixed with, cafe, mixed with "mad-max" look (tastefully)?

Chrome powder coat, has a dull, chrome, shinny, look to it! LOL. Metallic look, all the way!

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97 Honda Shadow Spirit
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Last edit: 08 Apr 2014 08:45 by Serpent7.

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08 Apr 2014 09:34 #628331 by KZQ
Replied by KZQ on topic Alt. and ignition cover removal?

Grumpy Ole Artist wrote: Never Heard of "Chrome Powder coat" make sure and post pix of that! Just an FYI...You may already be aware, but those covers will polish up like chrome...takes some time and a lot of elbow grease, but once done, real easy to maintain...


It may be the product I'm using but my chrome powder coat turns to gun metal grey as soon as any oil gets onto the surface. Not a really big deal but the end result is anything but shiny.

Bill

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1968 BSA 441 Shooting Star, 1970 BSA 650 Lightning, 1974 W3, 1976 KZ900, 1979 KZ750 Twin, 1979 KZ750 Twin Trike, 1981 KZ1300, 1982 KZ1100 Spectre, 2000 Valkyrie, 2009 Yamaha Roadliner S. 1983 GL 1100
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1985 ZN1300
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08 Apr 2014 11:35 #628341 by Serpent7
Replied by Serpent7 on topic Alt. and ignition cover removal?

KZCSI wrote:

Grumpy Ole Artist wrote: Never Heard of "Chrome Powder coat" make sure and post pix of that! Just an FYI...You may already be aware, but those covers will polish up like chrome...takes some time and a lot of elbow grease, but once done, real easy to maintain...


It may be the product I'm using but my chrome powder coat turns to gun metal grey as soon as any oil gets onto the surface. Not a really big deal but the end result is anything but shiny.

Bill


LOL, I hope it doesn't go gunmetal on me… If it does, I don't think it would ruin the look, but it's not the color I'm looking for. Let's hope it stays the color it starts out! Thanks for the info though. I may try a corner piece soon.

19 Audi Q5
14 Volkswagen Touareg X
97 Honda Shadow Spirit
79 Kawasaki KZ1000 st
79 Volkswagen Transporter
73 Volkswagen Thing

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