GPz1100 cylinder block

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15 Jan 2014 07:58 #618689 by baldy110
GPz1100 cylinder block was created by baldy110
I am working on an 81 GPz1100 for my friend. He has owned the bike for about 1 year and told me he is noticing a loss in power. I did all the normal checks and found the valves were leaking.
I tore the top end down and while checking the pistons and cylinders I noticed at some point in the bikes past someone had installed an MTC big bore kit, score for my friend. While checking the cylinders I ran my finger down each cylinder I felt a small bump / buldge on the backside of each cylinder. The bumps are about 1 inch from the top on the intake side and are about 1 1 /2 inches wide. Each cylinder has this bump in the same spot, You can't see it but only feel it. It is not a ridge but rather a bump. I have never encountered this and was wondering if anyone else has. There wasn't a ridge on the top of cylinders that would indicate a high milage motor and I can see the cross hatch marks from a honing.

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  • 4TheKZ1000
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15 Jan 2014 08:04 - 15 Jan 2014 08:12 #618690 by 4TheKZ1000
Replied by 4TheKZ1000 on topic GPz1100 cylinder block
What is the piston / cylinder clearance, is it in spec.

Could the pistons skirt or ring area be rocking or slapping the cylinder wall? maybe a little too much clearance?

Is the bump the high spot with a low spot on either side of the bump? or the other way?
Last edit: 15 Jan 2014 08:12 by 4TheKZ1000.

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  • wireman
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15 Jan 2014 14:20 #618754 by wireman
Replied by wireman on topic GPz1100 cylinder block
How big was the bore kit?
Maybe sleeves are too thin/junk. :(

posting from deep under a non-descript barn in an undisclosed location southwest of Omaha.

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15 Jan 2014 15:21 #618758 by turboking
Replied by turboking on topic GPz1100 cylinder block
maybe thin sleeves....... :huh: I've seen that when some one installs too big of a kit in stock sleeves....... :ohmy: over bores the sleeves :blink: the block casting will cause high spots from the heat cycles ... (liners too thin) :S ....I remember one where you could see a lot the fins in the sleeves..... :blink: junk :(

2005 Kawasaki mean streak
2000 325 H.P. mcXpress turbo Hayabusa
1979 kz 1000 mk II ATP turbo
1975 Z1 960 cc Mr. Turbo
1975 Z1 1428 big block ATP turbo
1976 Kz900 1103 cc ATP turbo
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16 Jan 2014 08:37 - 16 Jan 2014 08:40 #618828 by baldy110
Replied by baldy110 on topic GPz1100 cylinder block
The pistons are 74mm so I believe it is the 1135 cc kit. The bump dip is on the top side, it is smooth coming up the cylinder then drops down toards the top. It very slight. I am going to put it back together and see what happens.
It might be the engine sat to long with the pistons settling in all at the same spot creating the bump from the rings sitting there erroding. When the cylinders were bored they were not bored out enough to take away those spots.
Last edit: 16 Jan 2014 08:40 by baldy110.

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