KZ750f cylinder bore measurement..

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10 Jan 2014 20:25 #618197 by usmc1316
KZ750f cylinder bore measurement.. was created by usmc1316
First I like to thank everyone for helping me in the past. :)
I stuck, I cant tell what I should do... Should I bore out to the next size or just hone the cylinder. I had my cylinders measured and this is what I got,

cylinder 1.
Top 2.6003 / 66.048mm
Bottom 2.5996 / 66.030mm

cylinder 2.
Top 2.6001 / 66.043mm
Bottom 2.5992 /66.020mm

cylinder 3.
Top 2.6003 / 66.048mm
Bottom 2.5996 / 66.030mm

cylinder 4.
Top 2.6009 / 66.063mm
Bottom 2.5995 / 66.027mm

I left the Middle measurements at work... I know the where not grater than the top measurements.

Any input or advice is always welcomed.

Thanks in advance!!!

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10 Jan 2014 20:40 #618200 by Nessism
Replied by Nessism on topic KZ750f cylinder bore measurement..
Those measurements seem reasonable, if not quite good. Sorry, don't have a manual in front of me but what is the service limit? Can't imagine you are above it. I'd get a bottle brush hone to prep the cylinders and slam it back together.

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10 Jan 2014 22:12 #618205 by Z1Driver
Replied by Z1Driver on topic KZ750f cylinder bore measurement..
yes, check your service limits. Also were this checks side to side or fore and aft?

Blue 1975 Z1B
Red 2009 Concours 14

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11 Jan 2014 14:09 #618261 by JR
Replied by JR on topic KZ750f cylinder bore measurement..
I just had a look at my Haynes manual which gives the following information

Cylinder Bores
Standard bore diameter 66.005 - 66.017 mm
Service limit 66.10mm
Ovality (nominal) less than 0.01mm
Service limit more than 0.05mm
Piston/bore clearance 0.040 - 0.067mm

Hope that helps

1980 kz750E1, Delkevic exhaust

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11 Jan 2014 16:57 #618285 by usmc1316
Replied by usmc1316 on topic KZ750f cylinder bore measurement..
That does help! I think I'm good, all I need to do is hone the cylinders and that will be one more thing done!
Thanks everyone!

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11 Jan 2014 17:11 #618288 by usmc1316
Replied by usmc1316 on topic KZ750f cylinder bore measurement..
Z1Driver - I forgot to say they did check it for being egg shape. They used a Micrometer with 3-Point Contact and they took multiple measurements.

Its a perk to work at a place with machinist on hand :lol:

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