clutch pushrod

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06 Jun 2013 21:46 #591147 by chonus
clutch pushrod was created by chonus
Im assuming they're supposed to be perfectly straight right? I have two that are bent in identical ways and I just have to assume its a coincidence. also.. arent you supposed to be careful removing it. Ive heard the bearings inside can become dislodged

-Dave

'82 kz305 lil bob
'82 kz1000 streetfighter project
'80 kz750/4 LTD
'02 kx125

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06 Jun 2013 21:59 #591149 by MFolks
Replied by MFolks on topic clutch pushrod
Yep, they should be straight, and the only bearing I think you mean, is a ball bearing, acting as a rotating pusher when the clutch lever is squeezed. A few riders have replaced the clutch pusher shaft from www.z1enterprises.com and others have used a drill rod blank(cut down to fit the correct length) I'd think 3/16" diameter drill rod would work, but check the diameter of your old push rod first. Most machine shop suppliers sell drill rod, as it's a precision made shaft. Some are oil hardening, others can be water hardened, or air hardening. Any of them would be needed to be heated to hardened.

1982 GPZ1100 B2
General Dynamics/Convair 1983-1993
GLCM BGM-109 Tomahawk, AGM-129A Advanced Cruise Missile (ACM)
The following user(s) said Thank You: bluezbike, chonus

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07 Jun 2013 21:59 #591278 by APE Jay
Replied by APE Jay on topic clutch pushrod
They have the good ones at Z1.

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08 Jun 2013 03:04 #591299 by bluezbike
Replied by bluezbike on topic clutch pushrod
Don't worry about the ball bearing falling out or ending up in the gearbox....it is trapped in the tunnel the clutch pushrod moves in which is through the input shaft and that is sealed off from everything. The only way to get to it is to take off the clutch outer plate. And yes the pushrod does have to be straight.

79 KZ 1000 LTD
77 KZ 1000 B1 LTD (awaiting electrical resurrection)

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08 Jun 2013 14:44 #591327 by 2wheeladdict
Replied by 2wheeladdict on topic clutch pushrod
Good time to upgrade the pusher also to the roller bearing model. My pushrod was worn 1/4 inch short and had to pull it from the clutch side due to mushrooming.

80 KZ1000 LTD
81 Yamaha XJ650 maxim
84 CR60r

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