redneck exhaust repair
- dan123
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redneck exhaust repair
02 May 2013 22:53
i have a good dent near the header on one of my pipes that im pretty sure needs to be addressed. i am not looking to buy new pipes or pay to have someone do it, so i need an effective cheap way to remove this dent. appearance is an non-issue i just want it done. ive heard of some ways to do it but im new and would like to hear what you all have to say. what works, what not to try, things of that nature. i would upload pictures but i couldnt get it to work last time so the dent is about 2 inches long and goes in probably a half inch or so. i have a welder, angle grinder,torches, ect. so i should be able to try whatever youve got. thanks
1982 kz550C LTD
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- Patton
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Re: redneck exhaust repair
02 May 2013 23:30 - 02 May 2013 23:30
May fab a dent remover tool by welding a length of steel cable to a ball bearing that's slightly smaller than inside diameter of the header pipe.
Heat the pipe sufficiently (cherry red) to push the ball bearing through the dented section, which should press out the dent from inside the pipe.
The cable is for removing the ball bearing from inside the pipe.
Good Fortune!
Heat the pipe sufficiently (cherry red) to push the ball bearing through the dented section, which should press out the dent from inside the pipe.
The cable is for removing the ball bearing from inside the pipe.
Good Fortune!

1973 Z1
KZ900 LTD
KZ900 LTD
Last edit: 02 May 2013 23:30 by Patton.
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- martin_csr
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Re: redneck exhaust repair
03 May 2013 10:47
Just an fyi, the stock pipes may be double-walled.
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