KZ 750 typical starter clutch repair

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23 Apr 2013 18:22 #583746 by magruder13
KZ 750 typical starter clutch repair was created by magruder13
Hey everyone, I have a 1977 kz 750 and it has the typical starter clutch problem. I found the repair kit on Z1 Starter Clutch Repair Kit

What else do I need and how do I do it? How long will it last me? Is there an alternative that will be better? I tried to buy a repair manual but couldn't find one for under $50. I also looked for a guide on how to replace the starter clutch and found no such documentation online.

Sorry for all the questions, thanks for the help.

1982 Honda XL125S
1972 Yamaha TX750 (CB750 engine)
1976 Kawasaki KZ400

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  • ThatGPzGuy
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  • More Sparky than Speed Racer
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23 Apr 2013 23:15 #583773 by ThatGPzGuy
Replied by ThatGPzGuy on topic KZ 750 typical starter clutch repair
I believe there is a step by step guide to replacing a starter clutch on a KZ650 in the Filebase under the KZ Information tab at the top of this page.

Same steps required on a KZ750.

Above cut and pasted from a similar post of mine 5 yrs ago. I followed the instructions and it was not too difficult.
Good luck
Jim

Jim
North GA
2016 Yamaha FJR1300ES
1982 GPz750 R1
1974 Kawasaki H1
1976 Kawasaki KZ400
1979 Yamaha XS650 cafe'
2001 KZ1000P
2001 Yamaha YZ426
1981 Honda XR200 stroked in an '89 CR125 chassis
1965 Mustang
1967 Triumph GT6
1976 Bronco
"If you didn't build it, it's not really yours"

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24 Apr 2013 13:35 #583829 by steell
Replied by steell on topic KZ 750 typical starter clutch repair

ThatGPzGuy wrote: I believe there is a step by step guide to replacing a starter clutch on a KZ650 in the Filebase under the KZ Information tab at the top of this page.

Same steps required on a KZ750.

Above cut and pasted from a similar post of mine 5 yrs ago. I followed the instructions and it was not too difficult.
Good luck
Jim


No, the guide you link is for a four cylinder, the four cylinder 750 didn't arrive on the scene till 1980, so the 77 has to be a twin.

If you click on my avatar and look at the last dozen or so posts I've made, one of them contained a link to a manual you can download.

KD9JUR

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24 Apr 2013 14:01 #583832 by Patton
Replied by Patton on topic KZ 750 typical starter clutch repair
Click here > kz750twins.com/?p=15

Good Fortune! :)

1973 Z1
KZ900 LTD

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  • jacksdad
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  • 1979 kz 750 OUCH, IT SPARKED
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24 Apr 2013 22:56 #583877 by jacksdad
Replied by jacksdad on topic KZ 750 typical starter clutch repair
Yeah, what Patton said, it's where I got mine.

1979 kz750 twin cyl.

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25 Apr 2013 00:34 #583894 by steell
Replied by steell on topic KZ 750 typical starter clutch repair
Yep, that's the one.

It's a fairly easy job, you can use the rear axle to pop the rotor off. Just screw it into the rotor as tight as you can get it, then give it (the end of the axle, not the rotor) a whack with a hammer and it should fall right off. It's a taper fit, move it 0.001" and it's free.

KD9JUR

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25 Apr 2013 15:18 #583980 by magruder13
Replied by magruder13 on topic KZ 750 typical starter clutch repair
Thanks for all of the help guys, downloading the manual now. I ordered the parts, just waiting for them to come in!

1982 Honda XL125S
1972 Yamaha TX750 (CB750 engine)
1976 Kawasaki KZ400

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