Winter makeover on 92 KZ1000p

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26 Jan 2013 20:05 #569410 by MtStateMike
Winter makeover on 92 KZ1000p was created by MtStateMike
Last year I bought my buddies 92 KZ1000p that he had been loaning to the department where I work. I tore into the bike and took all the police stuff off and sold it on craiglist. Little paint paint, added a rear passenger seat and sissy bar (for the wife), saddlebags and new 4 - 2 exhaust. Which all got me through the summer, but I wanted to do more and didn't want to take away from riding time. So this winter I have started on cleaning the bike up more.

Just finished pulling the wiring harness and rewiring the bike. It's amazing how much wire is left over from the original kz1000p wiring harness after direct power wiring in headlight and tail to come on with the key, wiring in a mini toggle for the blinkers, mini button for the starter and mini toggle for the kill switch. Just waiting for my new tach and speedometer to arrive and still have to drill and mount the mini switches in my new 16" ape hangers. But the wiring works, so I think the rewire is the hardest part of what all I think I want to do. Atleast I hope that is the hardest part.

Now that I have the new wiring harness ready to put a new covering on that I ordered (should be here in couple days). I am wanting to fix my oil leak from the cam end plugs.

I ordered new cam end plugs and valve cover gasket from Z1 Enterprises, which is on the way. After reading all the posts on replacing the cam end plugs and seeing where most of the guys recommend doing a valve clearance check, I am going to attempt checking the clearance and replacing shims as needed. Looks like I should be able to get this done.

I went with the more expensive cam plugs. Hope I made the right choice.

Attachment Z1E_0896.jpg not found



With this accomplished (hopefully) I will be working on painting the tank, fenders and side covers. Think I am going with a dark metalic red with sliver metalic flames. Going to do it all myself, so should be time consuming and interesting.

Doing something similar to this only flames will be solid silver

Attachment Paintjob.jpg not found




Thanks for all the great information you guys have posted on this site, really makes a difference when you don't have much experience and knowledge of doing it yourself.

92 KZ1000p
Lumberport, WV
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13 Mar 2013 04:58 #576776 by MtStateMike
Replied by MtStateMike on topic Winter makeover on 92 KZ1000p
Got a lot of work done so far. Here are a few pictures of what I have been working on. Hopefully with in the next 2 to 3 weeks I will have the finished photos ready to post.

Did away with a lot of the wiring for the police lights and stuff I felt that I didn't need.


At times I wondered if I had any idea what I was doing. My wife did too.


Wanted to add some height to my bars and may have went a little over board with the 16" apes.


Decided to change the color and add some ghost flames. Hopefully when I get in out in the sunlight the photos turn out better.




All in all, I made shim adjustments. Put in new cam end caps. Completely rewired the entire then. New bars, speedometer & tachometer. New coils, wires and plugs. And new paint job. Hope to have final photos up soon!

92 KZ1000p
Lumberport, WV

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13 Mar 2013 08:02 #576779 by undiablo
Replied by undiablo on topic Winter makeover on 92 KZ1000p
Nice Work! keep posting pictures! :)

Kawasaki KZ 750/4 LTD 1981
Kawasaki KLR 650 2011
Argentina - Buenos Aires

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17 Mar 2013 21:49 #577420 by MtStateMike
Replied by MtStateMike on topic Winter makeover on 92 KZ1000p
Hoping once the weather breaks to get some better photos of the KZ. But here is the finished product, until I get bored again and change something else. Hope you like it.

92 KZ1000p
Lumberport, WV
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17 Mar 2013 22:04 #577422 by peter1958

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17 Mar 2013 22:32 #577427 by MtStateMike
Replied by MtStateMike on topic Winter makeover on 92 KZ1000p
Thanks.

92 KZ1000p
Lumberport, WV

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18 Mar 2013 02:42 #577458 by wireman
Replied by wireman on topic Winter makeover on 92 KZ1000p
Looks much better,not sure about the handlebars is all :)

posting from deep under a non-descript barn in an undisclosed location southwest of Omaha.

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18 Mar 2013 09:55 #577479 by MtStateMike
Replied by MtStateMike on topic Winter makeover on 92 KZ1000p
I know, not what most do with their KZs. I probably shouldn't have went with the 16s, 10s or 12s would have been a better choice. Maybe next year or if I get bored.

92 KZ1000p
Lumberport, WV

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18 Mar 2013 14:54 #577525 by ramtough_63
Replied by ramtough_63 on topic Winter makeover on 92 KZ1000p
I'm diggin it

1978 KZ1000 A2
Thrown Together To Ride Til Winter
Facebook Page
Free Range Custom Art


1982/83 750R/GPZ
1984 Goldwing 1200 Interstate
1982 Yamahopper QT50
Previous
2 79 HD sporty XLH
02 HD FLSTS Heritage
60's HD Hummer
70's Honda 550 Four
70 Yamaha 100
and various enduros dirtbikes minibikes...

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18 Mar 2013 17:31 #577543 by mopguy
Replied by mopguy on topic Winter makeover on 92 KZ1000p
Nice work and enjoy riding it!!

I have a 1980 Kawasaki KZ750 Ltd. I bought new. I recently managed to get it out of my garage after 28 years and put it on the road again (2010). I feel like a kid all over again. Since I have acquired 3 78 KZ1000 Ltd, 1 1981 KZ1000 Ltd, and another 1980 KZ750 Ltd. Love the LTD's.

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18 Mar 2013 19:41 #577577 by MFolks
Replied by MFolks on topic Winter makeover on 92 KZ1000p
Information if you've taken off wiring you should have kept:
www.cyclepsycho.com/kz1000p/kz1000p.html

1982 GPZ1100 B2
General Dynamics/Convair 1983-1993
GLCM BGM-109 Tomahawk, AGM-129A Advanced Cruise Missile (ACM)

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23 Mar 2013 01:41 #578267 by MtStateMike
Replied by MtStateMike on topic Winter makeover on 92 KZ1000p
Well the oil leak from the Cam End Caps is fixed. I ordered new o-rings for the Oil Pressure Switch. I believe that is the only one I have left to fix. They should be in early next week.

92 KZ1000p
Lumberport, WV

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