single disc front conversion

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16 Nov 2012 14:00 #558644 by 650mod
single disc front conversion was created by 650mod
Hey all,

This winter, I'm doing a front end swap on my '78 kz650. I'm putting inverted forks off a 2001 Buell Lightning that have a single disc, triple pot caliper set up.

What I'm wondering is if I can use the stock master cylinder off my kz (that supplied braking power for two single pot calipers) for this swap? I'm thinking I should be able to as the pots are fairly small compared to the large factory pots. If anything, I'm thinking it may make the front end fairly touchy as I'm reducing the amount of brake fluid that I have to move to make the calipers grab?

Any help here is appreciated!

Devin

78 kz 650 custom
Wiseco 720cc big bore
Dynajet stage 3 carb kit with pods
2002 Kawasaki Z750 exhaust
2001 Buell lightning front end
1999 Ninja 600 swingarm with 1999 Ninja 900 rear rim
converted to monoshock rear
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16 Nov 2012 14:29 #558647 by mark1122
Replied by mark1122 on topic single disc front conversion
easiest way is just try it. its not likely possible to be too touchy. touchier that u r used to yes. too touch , not likely.

all modern sport bikes have killer brakes. the advantage of them being touchier, it that u just use less efort. i can do stoppies with my cbr track bike, with 2 fingers , no problem. tooooo touchy. no way, not for me. this makes them provide lots of feel.
B)

76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.

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~ (k) / (z)

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16 Nov 2012 15:02 #558654 by 650mod
Replied by 650mod on topic single disc front conversion
That's what I was leaning towards, Mark. I have all my brake parts in, just have to get the forks mounted and order in a banjo bolt switch. I guess trial-and-error will tell what happens here.

I've ridden a few new sport bikes before ('98 CBR 600, '05 Ninja 636) and those brakes (like you say) have TONS of feel, which I really like.

Time will tell I suppose...

Devin

78 kz 650 custom
Wiseco 720cc big bore
Dynajet stage 3 carb kit with pods
2002 Kawasaki Z750 exhaust
2001 Buell lightning front end
1999 Ninja 600 swingarm with 1999 Ninja 900 rear rim
converted to monoshock rear
Too many goodies to list fully

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  • mark1122
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  • Keep twisting it
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16 Nov 2012 15:16 #558655 by mark1122
Replied by mark1122 on topic single disc front conversion
That brings a memory to mind.
The first time I took a race school class, was the first time I road a modern sport bike, a 2008 zx6. The only bike I have owned for the last 30some years is my kz. So the instructor asked us to take off as fast as i could, then stop as quick and as close to the pylon about 1/8th mile down the straight. Well, I tell u, it took me quite a few ties to get close to the pylon. Being used to the KZ brakes, I was applying the brakes WAAAAAAAAY too soon, and would be slowed down early. The kz would require way more room to stop than the zx.
:)

76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.

~ ~ ~_@
~ ~ _- \,
~ (k) / (z)

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17 Nov 2012 00:03 #558737 by steell
Replied by steell on topic single disc front conversion
Is the Buell caliper a triple pot, or a six pot? What is the master cylinder piston diameter of the Buell master?

I was just wondering if you might have to go to a bigger master cylinder just to push enough fluid to move six pots.

KD9JUR
The following user(s) said Thank You: wireman

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18 Nov 2012 23:49 #559059 by 650mod
Replied by 650mod on topic single disc front conversion
The caliper is a 6 pot system, 3 different sized pots with two of each. I suppose what I could do is try it with the parts that I have as of now, and if I need to upgrade the master cylinder, I could.

Thanks for the tips :)

78 kz 650 custom
Wiseco 720cc big bore
Dynajet stage 3 carb kit with pods
2002 Kawasaki Z750 exhaust
2001 Buell lightning front end
1999 Ninja 600 swingarm with 1999 Ninja 900 rear rim
converted to monoshock rear
Too many goodies to list fully

Please Log in or Create an account to join the conversation.

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