KZ 400 bad valve tapping

  • oldkaws4ever
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29 Jun 2012 16:12 #532641 by oldkaws4ever
KZ 400 bad valve tapping was created by oldkaws4ever
So a guy i know just bought a 1975 kawasaki kz 400 ohc with 4500 miles on it and it has a horrible valve tap on the right side, like they are way to loose, anyway the previous owner said he adjusted the valves it ran good then this started up about 10 minutes after. I pulled it apart, turns out the guy never tightened the nut all the way when he adjusted the exhaust valve on the right side. I slid my feeler gauge in and tightened it up where it should be, while i was at it i did the other 3 valves, now it runs smooth and quiet :)

74 Z1a 900 (Apart and making it better than ever)
77 Kz 650b (Threw a rod, going to sandwich in a 900 or 1000 motor)
76 Kz 400d
05 ninja zx-636
81 Kz 750 Ltd
Darien, Illinois

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  • mwriders
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29 Jun 2012 16:38 #532648 by mwriders
Replied by mwriders on topic KZ 400 bad valve tapping
Timely catch. I managed to once lose the adjusting screw and nut altogether. Had to pull the cam cover and go fish them out of the valve pocket. Made quite a carbon mess of that side very quickly. Fortunately nothing actually broke and there was no fatal damage and I had planned to pull the head to install new valve guide seals anyway. Still, it could have been very bad. Note to self: "Always check the adjusting screws twice."

1980 Kawasaki KZ440B (brand new eBaby)
1998 Ducati 900S (gone)
1978 BMW R100S (gone, damn it)
1975 Yamaha RD350 cafe (gone)
1986 Yamaha XJ650 Seca (gone)
1981 Kawasaki KZ440LTD (gone)
1969 HD Sportster (gone :)
1966 Honda CB160 (gone, damn it)
1965 Suzuki 80

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  • oldkaws4ever
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29 Jun 2012 16:40 #532649 by oldkaws4ever
Replied by oldkaws4ever on topic KZ 400 bad valve tapping
Yeah tell me about it, he was riding this bike 60+ miles a day on the highway to and from work. Im just glad it was an easy fix and we caught it in time.

74 Z1a 900 (Apart and making it better than ever)
77 Kz 650b (Threw a rod, going to sandwich in a 900 or 1000 motor)
76 Kz 400d
05 ninja zx-636
81 Kz 750 Ltd
Darien, Illinois

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  • oldkaws4ever
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30 Jun 2012 04:36 #532748 by oldkaws4ever
Replied by oldkaws4ever on topic KZ 400 bad valve tapping
Here is a pic of it, bone stock except for, a 2 into 1 mac pipe, pods, and drag bars.

74 Z1a 900 (Apart and making it better than ever)
77 Kz 650b (Threw a rod, going to sandwich in a 900 or 1000 motor)
76 Kz 400d
05 ninja zx-636
81 Kz 750 Ltd
Darien, Illinois

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30 Jun 2012 04:36 #532749 by oldkaws4ever
Replied by oldkaws4ever on topic KZ 400 bad valve tapping
Here is a pic of it, bone stock except for, a 2 into 1 mac pipe, pods, and drag bars.

Attachment KZ400.jpg not found


74 Z1a 900 (Apart and making it better than ever)
77 Kz 650b (Threw a rod, going to sandwich in a 900 or 1000 motor)
76 Kz 400d
05 ninja zx-636
81 Kz 750 Ltd
Darien, Illinois
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  • oldkaws4ever
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30 Jun 2012 05:57 #532750 by oldkaws4ever
Replied by oldkaws4ever on topic KZ 400 bad valve tapping
So i had an extra kerker race baffle laying around the shop, i cut it down some, and slipped it in the end of the mac megaphone, holy good god, it woke this old girl up, the sound is amazing, best sounding 400, i have heard thus far. It was 3am so i just fired it over real quick, but ill shoot a movie of it tomorrow.

74 Z1a 900 (Apart and making it better than ever)
77 Kz 650b (Threw a rod, going to sandwich in a 900 or 1000 motor)
76 Kz 400d
05 ninja zx-636
81 Kz 750 Ltd
Darien, Illinois

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  • wireman
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30 Jun 2012 10:30 #532768 by wireman
Replied by wireman on topic KZ 400 bad valve tapping
B) B) B) B) B)

posting from deep under a non-descript barn in an undisclosed location southwest of Omaha.

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