oil leaking around tacho cable entry

  • KZ1000inaus
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24 May 2012 08:17 #524458 by KZ1000inaus
oil leaking around tacho cable entry was created by KZ1000inaus
which parts would i need to replace to stop oil leaking around the tacho cable entry?
and can they be replaced from the outside?
i notice it's a bit loose.
www.z1enterprises.com/Tach-Oil-Seal-Kawasaki-1585.aspx

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24 May 2012 09:08 #524471 by JEFFG1
Replied by JEFFG1 on topic oil leaking around tacho cable entry
you need the rubber seal from z1 you can install it without any trouble but to get it to stop is very hard to do that oil grimlen always seems to come back good luck

1976 KZ 900 PRO STREET 1977 kz1000 dragbike project

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24 May 2012 09:26 #524473 by KZJOE900
Replied by KZJOE900 on topic oil leaking around tacho cable entry
+1 on the tach oil seal, but also get the viton orings. I think it takes two. Very simple to replace these parts. Should do the trick. However, some people have complained that they didn't get theirs to stop leaking until they also finally replaced drive block off as well. But I would think that is usually not required. I replaced just the seal and orings. I purchased two of each just for future need since shipping cost more than the parts.

Current project 76 KZ900 (This was a Vetter model)
76 KZ900
81 XJ550H SECA (Current Project)
82 XJ550R SECA
Past:
86 FJ1200
74 Z1900
72 CB450

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24 May 2012 10:47 - 24 May 2012 10:49 #524507 by Patton
Replied by Patton on topic oil leaking around tacho cable entry
Proper seal R&R is critical. Often difficult to get all of the old seal removed as it may have become so hard and encrusted that its like a piece of carbon.
A dental pic or similar tool may help completely extract remnants of the old seal.

When correctly done, the tach drive unit won't leak on a cross-country tour, even without a drive cable attached to it.

Good Fortune! :)

1973 Z1
KZ900 LTD
Last edit: 24 May 2012 10:49 by Patton.

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  • KZ1000inaus
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24 May 2012 18:56 #524576 by KZ1000inaus
Replied by KZ1000inaus on topic oil leaking around tacho cable entry
cheers guys
i will gradually stop all the little leaks !!
the trouble is it's only done 12k miles and by the looks of it it's been covered up in a shed for a few years.. which is nice but as soon as it starts to get used again all the seals have hardened up and out comes the oil..

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  • 4TheKZ1000
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24 May 2012 20:57 #524594 by 4TheKZ1000
Replied by 4TheKZ1000 on topic oil leaking around tacho cable entry
yours and about 75% of the others

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24 May 2012 22:57 #524621 by VenturaRider
Replied by VenturaRider on topic oil leaking around tacho cable entry
It's pretty amazing 20 plus year old resurrected bikes don't piss more oil. :dry: Think things won't dry out a bit? :whistle:

Something to be said there.

Box stock 75 Z1900
74 Z1900
Ventura Ca.

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25 May 2012 00:46 #524631 by RonKZ650
Replied by RonKZ650 on topic oil leaking around tacho cable entry
The sitting around doesn't generally bother the seals, it's heat from the engine. I have 2 low mile KZs, a 1800 mile 78 KZ650, and a 4000 mile 1980 KZ1000ST and neither one leaks one drop of oil anywhere. Now the used ones, that's a different story. My 1979 KZ1000MKII which was only used for long trips for 8 yrs did 80,000 miles in basically 2 weeks a year so 80,000 miles for the most part in 16 weeks total ride time. The KZ1000 is not bad about oil leaks. My drive is seized in the head and I stopped the leaks by just making a homemade gasket between the cable and the drive. The KZ650 is a different story, a high mile KZ650 will leak in 50 places. It's all miles and heat.

321,000 miles on KZ's that I can remember. Not going to see any more.

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25 May 2012 08:24 - 25 May 2012 15:11 #524682 by Patton
Replied by Patton on topic oil leaking around tacho cable entry

RonKZ650 wrote: ...My drive is seized in the head and I stopped the leaks by just making a homemade gasket between the cable and the drive....


This method allows the oil leaking through the tach drive housing to be contained within the cable sheath instead of escaping to the outside. And oil continues leaking past the shaft seal inside the housing, but goes up into the cable sheath instead of escaping past the cable attachment outside onto the engine cooling fins.

But such method doesn't contain any oil that might escape around the tach drive housing, where such leakage is often due to a faulty or missing o'ring, or damaged parts (cracked or broken tach housing or engine head), or incorrect installation of the tach housing.

Good Fortune! :)

1973 Z1
KZ900 LTD
Last edit: 25 May 2012 15:11 by Patton.

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25 May 2012 08:40 #524684 by Patton
Replied by Patton on topic oil leaking around tacho cable entry

RonKZ650 wrote: The sitting around doesn't generally bother the seals, it's heat from the engine. I have 2 low mile KZs, a 1800 mile 78 KZ650, and a 4000 mile 1980 KZ1000ST and neither one leaks one drop of oil anywhere. Now the used ones, that's a different story. My 1979 KZ1000MKII which was only used for long trips for 8 yrs did 80,000 miles in basically 2 weeks a year so 80,000 miles for the most part in 16 weeks total ride time. The KZ1000 is not bad about oil leaks. My drive is seized in the head and I stopped the leaks by just making a homemade gasket between the cable and the drive. The KZ650 is a different story, a high mile KZ650 will leak in 50 places. It's all miles and heat.


Being the perfectionist that he is, and endowed with superb mechanical skills, Ron will undoubtedly be impelled sooner or later to extract the seized drive and perform the correct repairs. :cheer:

This may happen when the tach cable is latter replaced, and drips oil all over. :pinch:
Or maybe when the increasing volume of contained oil makes its way up into the tachometer. :pinch: :pinch:

Good Fortune! :)

1973 Z1
KZ900 LTD

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  • trianglelaguna
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25 May 2012 11:35 - 25 May 2012 11:36 #524722 by trianglelaguna
Replied by trianglelaguna on topic oil leaking around tacho cable entry
ahhhhhhhhhhh....small rubber ring..out.....small rubber ring .....in...tighten with pliers extra tight....or leave leaking as a sign you have oil

1976 KZ900
2003 ZX12R
2007 FZ1000
2004 ninja 250R for wife
Last edit: 25 May 2012 11:36 by trianglelaguna.

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