How to change the friction zone

  • Topper
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21 Apr 2012 16:16 #517155 by Topper
How to change the friction zone was created by Topper
Hey all. I just performed the clutch adjustment as outlined in my manual.

The clutch is allowing me to shift OK, but I don't like the effect it's had on my friction zone. It's sort of become more of a friction point.

Will adjusting the clutch adjustment screw (the one down on the left side behind the chain cover) have any effect on this?

It seems like loosening that a tad might increase my friction zone. Or will it just prevent the clutch from properly disenganging?

Thanks.

Permanent and perpetual noob.

1979 KZ750 Twin
2009 Kawasaki Versys

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22 Apr 2012 13:43 - 22 Apr 2012 13:44 #517318 by mtkawboy
Replied by mtkawboy on topic How to change the friction zone
If it has an adjuster on the cable did you back that one all the way in before adjusting the one on the clutch ? Adjust the bottom to specs then try adjusting the one on the cable & try that. You can change the free play at the lever with that one to get what you want. If you cant you can make minor ones at the clutch. Hope that makes sense

78-KZ1000/1105, 80 KZ1000, 82 Kawasaki GPZ750, 95 Harley Fatboy, 80 Suzuki GS1100ET, 81 GS1100E parts bike, 83 GS1100SD Katana/1394,78 Yamaha XT500, 81 Yamaha XS650, 78 Yamaha XS650E, 48 Whizzer model J motorbike, 71 Honda CT70H, 71 Honda CT70, 81 IT 250 Yamaha,82 Honda XL100S owned
Last edit: 22 Apr 2012 13:44 by mtkawboy.

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22 Apr 2012 14:37 - 22 Apr 2012 14:42 #517333 by mark1122
Replied by mark1122 on topic How to change the friction zone
what do u mean by friction zone. what is it u don’t like, and or would like improved?
the only resistance u feel at the lever is the clutch springs, and friction from the cable and worm gear. this can be changed by reducing the spring weight, or cleaning and lubing the parts that move, from the lever to the, but not including, the clutch rod.
when u adjust any part, in the system, u r adjusting free play into it. for example, when u adjust the bottom worm gear, u r trying to set the free play (gap)between the worm gears end, and the clutch rods end. when u adjust the cable, u r trying to achieve the proper free play at the lever. having this play, allows the clutch plates to fully disengage.
Hope this make sense.

76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
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Last edit: 22 Apr 2012 14:42 by mark1122.

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22 Apr 2012 15:58 #517348 by mtkawboy
Replied by mtkawboy on topic How to change the friction zone
I thought he meant the spot on the clutch lever release where the bike started moving, maybe I misunderstood what he was saying too

78-KZ1000/1105, 80 KZ1000, 82 Kawasaki GPZ750, 95 Harley Fatboy, 80 Suzuki GS1100ET, 81 GS1100E parts bike, 83 GS1100SD Katana/1394,78 Yamaha XT500, 81 Yamaha XS650, 78 Yamaha XS650E, 48 Whizzer model J motorbike, 71 Honda CT70H, 71 Honda CT70, 81 IT 250 Yamaha,82 Honda XL100S owned

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22 Apr 2012 17:07 #517359 by Topper
Replied by Topper on topic How to change the friction zone
By friction zone I mean the area where the transmission is neither fully engaged nor completely disengaged. Right now there's a very narrow area of clutch movement where that's the case. Its more like a point than a zone.

The bike is a 79 kz 750 and has an adjustment screw down near the clutch push rod. I'm wondering if loosening that would increase the friction zone.

Permanent and perpetual noob.

1979 KZ750 Twin
2009 Kawasaki Versys

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22 Apr 2012 17:54 #517369 by rstnick
Replied by rstnick on topic How to change the friction zone
It won't change the zone's (as you call it) duration, but it will move the spot on how early or far you have to let out the clutch lever to have the engine engage.
If yours is adjusted so that your engine grabs when the lever is close to the handle bar, or near where the lever is almost fully out, you can adjust the cable to move the engagement point to a position that's more comfortable for you, and it may even make the zone a little broader.

Rob
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1978 KZ650 C2, 130K kms, Delkevic ex, EI, CVK32, PMC easy clutch, ATK fork brace, steering damper, braced swingarm, 18" Z1R front wheel.
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2005 z750s

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28 Apr 2012 16:05 #518545 by Topper
Replied by Topper on topic How to change the friction zone
Adding some slack to the cable seems to have had the desired effect. I don't know if the friction zone is actually any wider, but it's closer in towards the grip now and I feel like I have more control over the clutch.

Permanent and perpetual noob.

1979 KZ750 Twin
2009 Kawasaki Versys

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