Hole in the Header

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31 May 2006 09:53 #51153 by Cardin
Hole in the Header was created by Cardin
So, I bought this bike with the VH sidewinder on it, and you know.. it's not so much for clearance. As such, it looks like the headers took a beating down near the bottom turn under the engine. There's a pretty good amount of denting and a few holes.

I was thinking of having a friend of mine weld up the holes, being worried about proper backpressure and such. Do you think it's necessary? I've seen tons of chops with the headers lopped off at about the same spot, so I wonder if leaking is really any kind of issue.

What do you think?

Post edited by: Cardin, at: 2006/05/31 12:54
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31 May 2006 09:56 #51154 by Cardin
Replied by Cardin on topic Hole in the Header
Dented and punctured where indicated.

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  • Duck
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31 May 2006 12:47 #51193 by Duck
Replied by Duck on topic Hole in the Header
make it round first
tail pipe expander should do the trick if it's dented on the bottom

then cut a canoe shaped piece out of some auto muffler pipe and braze it on.

mine's not dented but was worn a little thin on the bottom of the collector where the head pipes fit in. Will be brazing a piece on soon. Before it gets too thin.

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02 Jun 2006 08:41 #51573 by Cardin
Replied by Cardin on topic Hole in the Header
Right on.

Do you think it's harmful to the bike to ride it as is?

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02 Jun 2006 09:51 #51585 by Duck
Replied by Duck on topic Hole in the Header
I doubt you'll do any harm if the hole is small. It's not
hard to fix. I'd just go ahead and take care of it. It will
make the bike more enjoyable to ride knowing it's progressing.

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02 Jun 2006 13:07 #51596 by guitargeek
Replied by guitargeek on topic Hole in the Header
Just remember how hot & corrosive exhaust gasses are, especially when they're close to the head. A small hole will soon become larger. Ever had a bad exhaust gasket on a car?

1980 KZ750-H1 (slightly altered)
1987 KZ1000-P6 "Ponch"
1979 GS1000 "Dadzuki"

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02 Jun 2006 13:44 #51602 by Pterosaur
Replied by Pterosaur on topic Hole in the Header
Depending on the size of the holes, it might backfire or burble a bit backing out of the throttle but otherwise it'd just be an annoying noisemaker and perhaps an excuse from some nose-to-the-header Barney to give you some guff.

It's a cheap fix.

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02 Jun 2006 22:47 #51760 by Cardin
Replied by Cardin on topic Hole in the Header
Right on.

Yeah, I'm definitely going to fix it up. It's more of a time and money thing right now. I'm going to go on a little trip with her in a few weeks and gotta pinch my pennies. More of a, now or later question.

It does backfire and burble a little on decceleration.. I was wondering if that was the cause.

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