Will a KZ650 Exauhst fit a KZ550?

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31 May 2006 04:31 #51085 by KB02
Will a KZ650 Exauhst fit a KZ550? was created by KB02
Does anyone know if this swap can be done? I need a whole new system for my '80 KZ550c and rght noe the only options I have found are MAC, and I hate MAC, and Campbell's X-Pipe, and I can't afford Campbell's X-Pipe.

If not, have anyone here made there own exhaust?

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31 May 2006 05:31 #51095 by Vter Bob
Replied by Vter Bob on topic Will a KZ650 Exauhst fit a KZ550?
Have you checked out Dennis Kirk? They sell a Sito brand crossover pipe for about $55 and the mufflers go for about $240 for the pair. I'm not sure but I believe the spacing on the header pipes from a 650 is different than a 550. Maybe they could be "reformed" to fit. Are you excited about Americade yet?

Georgia, Vermont

1981 KZ550 LTD
1982 KZ1000 LTD
1999 ZG1000 Concours

Greetings from the Peoples Republic of Vermont, home of Ethan Allen, 2 American Presidents, a socialist US Senator and.....Homer & Bart Simpson

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31 May 2006 11:18 #51167 by RonKZ650
Replied by RonKZ650 on topic Will a KZ650 Exauhst fit a KZ550?
Cylinder spacing is different, so no, the KZ650 exhaust will not work on a KZ550.

321,000 miles on KZ's that I can remember. Not going to see any more.

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01 Jun 2006 04:25 #51351 by KB02
Replied by KB02 on topic Will a KZ650 Exauhst fit a KZ550?
Vter Bob wrote:

Have you checked out Dennis Kirk? They sell a Sito brand crossover pipe for about $55 and the mufflers go for about $240 for the pair. I'm not sure but I believe the spacing on the header pipes from a 650 is different than a 550. Maybe they could be "reformed" to fit. Are you excited about Americade yet?


Yeah, I looked at the Sito brand and probably would have bought one, but it doesn't include the header. I need the WHOLE thing.

And YES, I am excited about Americade. Just three more day of work, one day to clean the bike and pack and I am off on Vacation!!!!! WooHoo!!

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01 Jun 2006 04:52 #51354 by Vter Bob
Replied by Vter Bob on topic Will a KZ650 Exauhst fit a KZ550?
Maybe you could fleabay a set of header pipes? I've had no luck finding OEM header pipes. (I haven't tried a Kawi dealer as I'm sure the price would cause me to faint)

Maybe our paths will cross on the way to Americade. I'm heading down with one of my friends early Monday morning.

Georgia, Vermont

1981 KZ550 LTD
1982 KZ1000 LTD
1999 ZG1000 Concours

Greetings from the Peoples Republic of Vermont, home of Ethan Allen, 2 American Presidents, a socialist US Senator and.....Homer & Bart Simpson

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02 Jun 2006 05:13 #51539 by KB02
Replied by KB02 on topic Will a KZ650 Exauhst fit a KZ550?
Possibly, I'm heading out about mid Monday morning. Drop me an PM, maybe we can hook up on the ride down through.

Post edited by: KB02, at: 2006/06/02 08:19

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02 Jun 2006 20:28 #51702 by 77KZ650
Replied by 77KZ650 on topic Will a KZ650 Exauhst fit a KZ550?
RonKZ650 wrote:

Cylinder spacing is different, so no, the KZ650 exhaust will not work on a KZ550.

yes, the 550 is narrower, but that doesnt mean metal wont bend, i recall seeing a set of widened(just bent a bit) zx600 pipes on a kz650 (TWT?), maybe they would fit the 550 with even less work

07 MDP Rookie of the Year
01 ZX-12R street/drag bike. 8.97 @155.7 pump gas, dot tires, no bars, no power adders. top speed in the 1/4: 161MPH

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02 Jun 2006 20:33 #51704 by Shoe48
Replied by Shoe48 on topic Will a KZ650 Exauhst fit a KZ550?
I have a Kerker in fair shape , No Baffle but it does have the cone ,, couple dings in it Price would be right .. Need to let go of some of this stuff ,, U2U me if ya interested ,, it is a real ear killer had it on my 81 KZ550 for a short time , Shoeman:)

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